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工程设计学报
Chinese Journal of Engineering Design  2024, Vol. 31 Issue (1): 31-41    DOI: 10.3785/j.issn.1006-754X.2024.03.301
Digital and Intellectualized Design     
Construction and application on high-performance hydraulic cylinder digital intelligent design and manufacturing platform
Wei ZHANG1,3(),Xiaoping HU2(),Hongtao TANG1,Yanxiang ZHANG3,Xixing LI4
1.School of Mechanical & Electronic Engineering, Wuhan University of Technology, Wuhan 430070, China
2.Science &Technology Cooperation Center, Wuhan University of Technology, Wuhan 430070, China
3.Shaoguan Hydraulic Parts Factory Co. , Ltd. , Shaoguan 512000, China
4.School of Mechanical Engineering, Hubei University of Technology, Wuhan 430068, China
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Abstract  

The production process of high-performance hydraulic cylinders is flexible and has a long processing cycle. Its production belongs to a typical non-standard, single piece, small batch discrete manufacturing model, which is difficult to optimize and control in design and production. A high-performance intelligent design and manufacturing platform for hydraulic cylinders was designed to address the issues of low software integration and high coupling when using digital design and process control software for hydraulic cylinder production enterprises. Through reconfigurable middleware technology, the platform integrated software interfaces such as AutoCAD and SolidWorks. While integrating neural network algorithms and multi-objective optimization techniques, digital design and production control modules such as graph library, working hour prediction, and flexible process planning were constructed. The digital design and manufacturing platform can achieve full lifecycle control of the design and manufacturing process, providing strong support for manufacturing enterprises to achieve digital transformation.

Key words： high-performance hydraulic cylinders      discrete manufacturing      digital intelligence      industrial software     
Received: 20 October 2023      Published: 04 March 2024
CLC:  TP 391  
Corresponding Authors: Xiaoping HU     E-mail: waynezhang@whut.edu.cn;834601284@qq.com
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Wei ZHANG
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Xixing LI
Cite this article:

Wei ZHANG,Xiaoping HU,Hongtao TANG,Yanxiang ZHANG,Xixing LI. Construction and application on high-performance hydraulic cylinder digital intelligent design and manufacturing platform. Chinese Journal of Engineering Design, 2024, 31(1): 31-41.

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https://www.zjujournals.com/gcsjxb/10.3785/j.issn.1006-754X.2024.03.301     OR     https://www.zjujournals.com/gcsjxb/Y2024/V31/I1/31


高性能液压缸数智化设计与制造平台的构建与应用

高性能液压缸的生产工艺柔性大，加工周期长，其生产属于典型的非标、单件小批量离散型制造模式，在设计和生产中难以优化和控制。针对液压缸生产企业在使用数字化设计和流程管控软件时软件集成度低和耦合度高的问题，设计了一种高性能液压缸数智化设计与制造平台。通过可重构中间件技术，该平台集成了AutoCAD、SolidWorks等软件接口，并在融合神经网络算法和多目标优化技术的同时，构建了图库、工时预测、柔性工艺规划等数字化设计和生产管控模块。该数智化设计与制造平台可以实现设计与制造过程的全生命周期管控，为制造企业实现数智化转型提供有力支撑。


关键词： 高性能液压缸,  离散制造,  数智化,  工业软件 
Fig.1 Extraction of BOM information
Fig.2 Flow of cyclic recursive algorithm
Fig.3 CAD drawing library of hydraulic cylinder products
Fig.4 SolidWorks graphic library of hydraulic cylinder products
Fig.5 Various types of hydraulic cylinders
Fig.6 Flowchart of ABC-GRNN algorithm
Fig.7 Process of work hour forecasting
Fig.8 Forecasting system of work hour
符号说明
A工件数量
M机器数量
GI工件I的可选工艺路线数
PIL工件I在第L条工艺路线上的工序数量
OIJL工件I在第L条工艺路线上的第J个工序
K工序OIJL 对应的可选加工机器
WK机器K加工时的额定功率
WT工件在转运时搬运机器的额定功率
tIJLK工序OIJL 在机器K上的加工时间
Ts, IJLK工序OIJL 在机器K上的开始加工时间
Tp, I工件I的工序加工时间
Tt, K从机器K到机器K+1上的转运时间
Tt, I工件I在各机器间的总运转时间
T I工件I总加工时间
Cs, I工件I产生的总碳排放量
Cm, I工件I加工产生的碳排放量
Ct, I工件I在机器间转运时产生的碳排放量
B电力标煤换算系数
EF电能碳排放系数
XIL工件I选择的是第L条工艺路线，XIL =1；若不是，XIL =0
ZIJLK工序OIJL 在机器K上加工，ZIJLK =1；若不是，ZIJLK =0
Table 1 Explanation of process planning variables and symbols
Fig.9 Solution process for multi-objective flexible process planning problem based on improved Jaya algorithm
Fig.10 Solution process for multi-objective flexible process planning problem based on improved Jaya algorithm
Fig.11 SCADA interface of hydraulic cylinder intelligent platform
Fig.12 MES interface of hydraulic cylinder intelligence platform
Fig.13 Production scheduling monitoring interface of hydraulic cylinder intelligent platform
Fig.14 Process planning interface of hydraulic cylinder intelligent platform
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