Mechanical Strength Design |
|
|
|
|
Reliability analysis and allocation research of ultra-deep water pile hammer system |
Jianghao LI1( ),Wensheng XIAO1,Wentai YU2,Hongyan WANG3( ),Shunqing LIU2,Youfu SUN1 |
1.National Engineering Research Center for Marine Geophysical Prospecting and Exploration and Development Equipment, China University of Petroleum (East China), Qingdao 266555, China 2.Installation Division, Offshore Petroleum Engineering Co. , Ltd. , Tianjin 300450, China 3.School of Mechanical and Electrical Engineering, Qingdao University of Science and Technology, Qingdao 266061, China |
|
|
Abstract The performance of ultra-deep water pile hammer system directly affects the construction progress of large offshore oil and gas platforms. In order to conduct in-depth research on the failure mechanism of ultra-deep water pile hammer system, the reliability analysis and allocation research for the system was carried out. Firstly, the failure mode and effect analysis (FMEA) was conducted on the ultra-deep water pile hammer system, and an improved criticality analysis (CA) method was proposed based on the FMEA results. Then, using the improved AGREE (advisory group on reliability of electronic equipment) allocation method and reliability allocation method based on FMECA (failure mode, effect and criticality analysis), the reliability allocation research was carried out successively for subsystems and components of the ultra-deep water pile hammer system. Finally, the visual interface of the CA and reliability allocation process of ultra-deep water pile hammer system was designed in the MATLAB App Designer development environment. The results showed that there were a total of 27 failure modes in the ultra-deep water pile hammer system, and 9 components such as steel piles were weak links in the system; the system reliability after primary and secondary reliability allocation was 0.999 063 22 and 0.999 063 27, respectively. The reliability study of the ultra-deep water pile hammer system has identified the weak links of the system, which can provide certain theoretical guidance for its domestic design.
|
Received: 01 February 2023
Published: 04 September 2023
|
|
Corresponding Authors:
Hongyan WANG
E-mail: 375359564@qq.com;wanghy0546@163.com
|
超深水打桩锤系统的可靠性分析与分配研究
超深水打桩锤系统的性能直接影响大型海洋油气平台的建设进度。为深入研究超深水打桩锤系统的故障机理,对系统进行可靠性分析与分配研究。首先,对超深水打桩锤系统进行故障模式与影响分析(failure mode and effect analysis, FMEA),并基于FMEA结果提出了一种改进的危害性分析(criticality analysis, CA)方法。然后,运用改进的AGREE(advisory group on reliability of electronic equipment,电子设备可靠性咨询组)分配法及基于FMECA(failure mode, effect and criticality analysis,故障模式、影响与危害性分析)的可靠性分配方法,对超深水打桩锤系统的子系统和零部件依次进行可靠性分配研究。最后,在MATLAB App Designer开发环境下对超深水打桩锤系统的CA及可靠性分配过程进行可视化界面设计。结果表明,超深水打桩锤系统共有27种故障模式,钢桩等9个零部件为系统薄弱环节;经一、二次可靠性分配后,系统可靠度分别为0.999 063 22,0.999 063 27。超深水打桩锤系统的可靠性研究识别了系统的薄弱环节,为其国产化设计提供了一定的理论指导。
关键词:
超深水打桩锤系统,
故障模式、影响与危害性分析,
AGREE分配法,
可靠性分配,
可视化界面
|
|
[1] |
毕宇.海上风电单桩施工液压锤减震环故障分析及改进措施[J].船舶工程,2021,43():87-89,100. BI Y. Fault analysis and improvement measures of hydraulic hammer damping ring of offshore wind power single pile construction[J]. Ship Engineering, 2021, 43(): 87-89, 100.
|
|
|
[2] |
GUO Y, HU J P, ZHANG L Y. Robust design of main control valve for hydraulic pile hammer flexible control system[J]. International Journal of Fluid Machinery and Systems, 2016, 9(1): 28-38.
|
|
|
[3] |
LUO X F, HE H L, ZHANG X, et al. Failure mode analysis of intelligent ship positioning system considering correlations based on fixed-weight FMECA[J]. Processes, 2022, 10(12): 2677.
|
|
|
[4] |
KADIR C. A knowledge based hierarchical reliability allocation (HIRAL) approach for shipboard systems[J]. Proceedings of the Institution of Mechanical Engineers, Part M: Journal of Engineering for the Maritime Environment, 2022, 236(4): 1098-1111.
|
|
|
[5] |
吴红秋,谢里阳,王艺,等.基于改进AGREE方法的静叶调节机构可靠性分配[J].机电工程,2023,40(3):399-406. doi:10.3969/j.issn.1001-4551.2023.03.011 WU H Q, XIE L Y, WANG Y, et al. Reliability distribution of adjusting mechanism of variable stator vanes based on improved AGREE method[J]. Journal of Mechanical & Electrical Engineering, 2023, 40(3): 399-406.
doi: 10.3969/j.issn.1001-4551.2023.03.011
|
|
|
[6] |
杨超,狄鹏,陈童.基于区间分析的舰船装备可靠性模糊分配方法[J].工程设计学报,2015,22(4):317-323. doi:10.3785/j.issn.1006-754X.2015.04.003 YANG C, DI P, CHEN T. Fuzzy reliability allocation method for warship armaments based on interval analysis[J]. Chinese Journal of Engineering Design, 2015, 22(4): 317-323.
doi: 10.3785/j.issn.1006-754X.2015.04.003
|
|
|
[7] |
陈斌,石磊,张大为,等.基于FMECA的水下多功能管汇可靠性分析[J].石油和化工设备,2023,26(1):16-18,21. doi:10.3969/j.issn.1674-8980.2023.01.004 CHEN B, SHI L, ZHANG D W, et al. Reliability analysis of subsea multi-function manifold based on FMECA[J]. Petro & Chemical Equipment, 2023, 26(1): 16-18, 21.
doi: 10.3969/j.issn.1674-8980.2023.01.004
|
|
|
[8] |
肖龙林.卧螺离心机的可靠性研究[D].成都:电子科技大学,2011:23-25. XIAO L L. Research on reliability of horizontal centrifuge[D]. Chengdu: University of Electronic Science and Technology of China, 2011: 23-25.
|
|
|
[9] |
范晋伟,张理想,刘会普,等.基于FMECA与FTA的数控磨床数控系统可靠性分析[J].机床与液压,2022,50(10):188-191. doi:10.3969/j.issn.1001-3881.2022.10.034 FAN J W, ZHANG L X, LIU H P, et al. Reliability analysis for numerical control system of numerical control grinder based on FMECA and FTA[J]. Machine Tool & Hydraulics, 2022, 50(10): 188-191.
doi: 10.3969/j.issn.1001-3881.2022.10.034
|
|
|
[10] |
OREDA Participants. Offshore reliability data handbook [M]. 6th ed. Trondheim: Det Norske Veritas, 2015:30-128.
|
|
|
[11] |
PANYUKOV D I, KOZLOVSKII V N, AIDAROV D V, et al. Effectiveness of FMEA risk analysis[J]. Russian Engineering Research, 2022, 42(10): 1070-1072.
|
|
|
[12] |
刘超.水下油气生产系统可靠性分析研究[D].青岛:中国石油大学(华东),2020:15-22. LIU C. Research on reliability analysis of subsea oil and gas production system[D]. Qingdao: China University of Petroleum (East China), 2020: 15-22.
|
|
|
[13] |
聂萌.数控机床主轴可靠性分析[D].吉林:东北电力大学,2019:39-40. NIE M. Reliability analysis of CNC machine tool spindle [D]. Jilin: Northeast Electric Power University, 2019: 39-40.
|
|
|
[14] |
肖文生,李江昊,于文太,等.基于Markov过程的超深水打桩锤系统可靠性研究[J].机电工程,2023,40(6):844-851. doi:10.3969/j.issn.1001-4551.2023.06.005 XIAO W S, LI J H, YU W T, et al. Reliability research of ultra-deep water pile hammer system based on Markov process[J]. Journal of Mechanical & Electrical Engineering, 2023, 40(6): 844-851.
doi: 10.3969/j.issn.1001-4551.2023.06.005
|
|
|
[15] |
WANG Y B, JIA X S, ZHAO J M, et al. Improvement of AGREE allocation method[C]//8th International Conference on Reliability, Maintainability and Safety, Chengdu, Jul. 20-24, 2009.
|
|
|
[16] |
栗京京,孟海军,张盟,等.高温质子交换膜燃料电池系统可靠性分析[J].电源技术,2023,47(5):595-600. doi:10.3969/j.issn.1002-087X.2023.05.008 LI J J, MENG H J, ZHANG M, et al. Reliability analysis of high temperature proton exchange membrane fuel cell system[J]. Chinese Journal of Power Sources, 2023, 47(5): 595-600.
doi: 10.3969/j.issn.1002-087X.2023.05.008
|
|
|
[17] |
卢晓煜.飞行汽车对接系统的设计及可靠性评估[D].西安:长安大学,2021:43-55. LU X Y. Design and reliability evaluation of flying vehicle docking system[D]. Xi’an: Chang’an University, 2021: 43-55.
|
|
|
[18] |
李威伟.基于改进型AGREE法的车身控制系统可靠性分配[D].合肥:合肥工业大学,2014:14-15. LI W W. The reliability allocation for centralized body control system based on correction AGREE method[D]. Hefei: Hefei University of Technology, 2014: 14-15.
|
|
|
[19] |
谢群亚.基于故障树的数控伺服刀架可靠性分配方法研究[D].长春:吉林大学,2017:57-75. XIE Q Y. Research on reliability allocation method of CNC servo turret based on fault tree analysis[D]. Changchun: Jilin University, 2017: 57-75.
|
|
|
[20] |
李伟,赵建军,王超.基于MATLAB可视化界面的单缝衍射仿真分析[J].计算机应用与软件,2012,29(7):220-222,293. doi:10.3969/j.issn.1000-386X.2012.07.064 LI W, ZHAO J J, WANG C. Single-slit diffraction simulations and analysis based on MATLAB visual control interface[J]. Computer Applications and Software, 2012, 29(7): 220-222, 293.
doi: 10.3969/j.issn.1000-386X.2012.07.064
|
|
|
[21] |
敖文刚,李勤,王歆.基于MATLAB的理论力学计算机辅助教学[J].力学与实践,2013,35(1):83-86. doi:10.6052/1000-0879-12-242 AO W G, LI Q, WANG X. Computer aided instruction of theoretical mechanics based on MATLAB[J]. Mechanics in Engineering, 2013, 35(1): 83-86.
doi: 10.6052/1000-0879-12-242
|
|
|
|
Viewed |
|
|
|
Full text
|
|
|
|
|
Abstract
|
|
|
|
|
Cited |
|
|
|
|
|
Shared |
|
|
|
|
|
Discussed |
|
|
|
|