Please wait a minute...
Chinese Journal of Engineering Design  2018, Vol. 25 Issue (6): 683-689    DOI: 10.3785/j.issn.1006-754X.2018.06.009
    
Energy-saving optimization design of a lawn mower based on flow field analysis
LI Shun-ming, WANG Yi-bo, GU Xin-zhong
College of Energy and Power Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China
Download: HTML     PDF(4862KB)
Export: BibTeX | EndNote (RIS)      

Abstract  

In order to improve the working efficiency of a lawn mower and reduce its energy loss during long-term operation, the modeling and simulation analysis of the cutterhead and blade in the header is performed, and the energy-saving effect is achieved through the optimization design for the shape of the cutterhead corner area and blade. Firstly, the numerical simulation of the flow field of the cutterhead during mowing process was performed to analyze the pressure conditions of blades and the cutterhead, the speed of blades and the torque conditions of blades; Secondly, according to the law of flow field analysis, the shape of the cutterhead corner area and the blade were optimized, and three optimization schemes were proposed; Thirdly, the torque was used as the main evaluation index of the scheme energy-saving effect, the optimal design scheme was obtained by comparing with the original scheme; Finally, the optimized blade was completed and the test was carried out on a real car. The error between the test result and the simulation result was within 5%, which indicated that the simulation result was effective, and the test result verified the energy-saving effect of the optimized program. Simulation and experimental results show that the cutterhead shape has an important influence on the flow field and torque during the operation of the lawn mower. Shaped blade helps to reduce the eddy current and wind resistance of the flow field, which reduces the blade torque to achieve the purpose of energy saving and efficiency improvement.



Key wordslawn mower      blade optimization      numerical simulation     
Received: 28 March 2018      Published: 28 December 2018
CLC:  TH122  
Cite this article:

LI Shun-ming, WANG Yi-bo, GU Xin-zhong. Energy-saving optimization design of a lawn mower based on flow field analysis. Chinese Journal of Engineering Design, 2018, 25(6): 683-689.

URL:

https://www.zjujournals.com/gcsjxb/10.3785/j.issn.1006-754X.2018.06.009     OR     https://www.zjujournals.com/gcsjxb/Y2018/V25/I6/683


基于流场分析的某割草车节能优化设计

为了提高某割草车的工作效率,降低其长时间工作时的能源损耗,对其割台中的刀盘和刀片进行建模与仿真分析,通过对刀盘角区和刀片形状进行优化,达到节能的效果。首先,对割草过程中刀盘内的流场情况进行数值模拟,分析了刀片和刀盘所受的压力、刀片的速度以及刀片所受扭矩;其次,基于流场分析规律,对刀盘角区和刀片的形状进行优化,提出3个优化方案;然后,以扭矩的大小作为方案是否节能的主要评价指标,并与原方案进行对比分析,得到节能效果最优的设计方案;最后,将优化后的刀片加工成形,装在实车上进行试验,试验结果与仿真结果的误差小于5%,说明仿真结果正确,同时试验结果验证了该优化方案具有良好的节能效果。仿真与试验结果表明:刀片形状对割草机工作过程中的流场及扭矩等有重要影响,异形刀片有助于减小流场涡流与风阻,从而减小刀片上的扭矩,达到节能提效的目的。


关键词: 割草车,  刀片优化,  数值模拟 
[[1]]   熊永森,王金双,徐中伟.小型往复式果园割草机设计[J].农机化研究,2007(6):68-69. XIONG Yong-sen, WANG Jin-shuang, XU Zhong-wei. The small type reciprocating mower of orchard[J]. Journal of Agricultural Mechanization Research, 2007(6):68-69.
[[2]]   HIGASHIKAWA Y. Riding-type lawn mower[J]. Journal of Trauma, 2007, 38(2):185.
[[3]]   朱立宗,陈广升,张名焕,等.小型手推式割草机的设计[J].科技创新与应用,2017(3):15-16. ZHU Li-zong, CHEN Guang-sheng, ZHANG Ming-huan, et al. Design of a small hand-push mower[J]. Technology Innovation and Application, 2017(3):15-16.
[[4]]   CLIJMANS L, RAMON H, LANGENAKENS J, et al. The influence of tyres on the dynamic behaviour of a lawn mower[J]. Journal of Terramechanics, 1996, 33(4):195-208.
[[5]]   JOHNSON C E, ROBINSON W D, TURNER J L. Horizontal rotary mower blade dynamics[J]. Transactions of the ASAE, 1984, 27(6):1666-1668.
[[6]]   SKINNER C M, BURROUGHS C B. Noise radiation from a riding mower[J]. The Journal of the Acoustical Society of America, 2006, 108(5):2475.
[[7]]   马晓春.割草机的设计与动态特性研究[D].哈尔滨:东北林业大学土木工程学院,2005:35-38. MA Xiao-chun. Research on the design and dynamic characteristics of lawn mower[D]. Harbin:Northeast Forestry University, School of Civil Engineering, 2005:35-38.
[[8]]   周宁.割草机器人割台设计与运动控制研究[D].镇江:江苏大学机械工程学院,2005:41-45. ZHOU Ning. Research on mowing platform design and motion control of mowing robot[D]. Zhenjiang:Jiangsu University, College of Mechanical Engineering, 2005:41-45.
[[9]]   翟建华.计算流体力学(CFD)的通用软件[J].河北科技大学学报,2005,26(2):160-163. ZHAI Jian-hua. Review of commercial CFD software[J]. Journal of Hebei University of Science and Technology, 2005, 26(2):160-163.
[[10]]   任志安,郝点,谢红杰.几种湍流模型及其在FLUENT中的应用[J].化工装备技术,2009,30(2):38-40. REN Zhi-an, HAO Dian, XIE Hong-jie. Several turbulence models and their application in FLUENT[J]. Chemical Equipment Technology, 2009, 30(2):38-40.
[[11]]   SPALDING D B. A two-equation model of turbulence[J]. VDI Forshungsheft, 1972, 549:5-16.
[[12]]   熊莉芳,林源,李世武.k-ε湍流模型及其在FLUENT软件中的应用[J].工业加热,2007,36(4):13-15. XIONG Li-fang, LIN Yuan, LI Shi-wu. k-ε turbulent model and its application to the FLUENT[J]. Industrial Heating, 2007, 36(4):13-15.
[[13]]   俞毓敏,张雷,李景征,等.割草机刀片不同刀刃角度对刀盘内流体的影响[J].机械,2010,37(11):1-2,32. YU Yu-min, ZHANG Lei, LI Jing-zheng, et al. The different air movement under the different blade angle in mower[J]. Machinery, 2010, 37(11):1-2, 32.
[[14]]   WANG F Y, GAO Z L, YIN H Y. Design of robot lawn mower based on computer vision[J]. Applied Mechanics & Materials, 2013, 404:624-630.
[[15]]   程小龙,刘俊峰,李建平,等.基于ANSYS Workbench的乘坐式割草机刀盘模态分析[J].农机化研究,2015(6):60-62,66. CHENG Xiao-long, LIU Jun-feng, LI Jian-ping, et al. Modaling analysis of riding mower cutter based on ANSYS Workbench[J]. Journal of Agricultural Mechanization Research, 2015(6):60-62, 66.
[[16]]   纪兵兵,陈金瓶.ANSYS ICEM CFD网格划分技术实例详解[M].北京:中国水利水电出版社,2012:16-24. JI Bing-bing, CHEN Jin-ping. Detailed solution of ANSYS ICEM CFD grid division[M]. Beijing:China Water Conservancy and Hydropower Press, 2012:16-24.
[[17]]   浦广益.ANSYS Workbench基础教程与实例详解[M].北京:中国水利水电出版社,2013:182-200. PU Guang-yi. ANSYS Workbench basic tutorials and examples[M]. Beijing:China Water & Power Press, 2013:182-200.
[1] Zhonghang BAI,Linjing AI. Research on product ergonomics problem determination method based on functional surface drive and extension tools[J]. Chinese Journal of Engineering Design, 2023, 30(5): 531-544.
[2] Chen WANG,Bo GAO,Xu YANG. Lightweight design of Stewart type six-axis force sensor[J]. Chinese Journal of Engineering Design, 2022, 29(4): 419-429.
[3] XIONG Wei, GE Zhi-hua, PANG Qiao, LI Man-di, WANG You. Theoretical design and experimental study on interference of hub bearing unit[J]. Chinese Journal of Engineering Design, 2021, 28(1): 41-47.
[4] ZHANG Yi-cong, ZHU Wei, WU Yu-guo, SHI Li-ping. Numerical simulation of sealing performance of Reuleaux triangular micro-dimpled textured end face[J]. Chinese Journal of Engineering Design, 2020, 27(1): 103-110.
[5] HOU Yong-jun, LI Fen, WU Xian-jin, LIU You-ping. Numerical simulation study of the performance of gas-liquid ejector in negative pressure drilling fluid shale shaker[J]. Chinese Journal of Engineering Design, 2019, 26(4): 423-432.
[6] ZHONG Gong-xiang, ZOU Di, ZHANG Xing. Design and simulation of triangular air-powered rotary enginebased on CFD and ADAMS[J]. Chinese Journal of Engineering Design, 2019, 26(3): 305-314.
[7] ZHANG Xiao-dong, CHEN Long. Research on valve seat cone angle of new inner blowout preventer based on erosion wear theory[J]. Chinese Journal of Engineering Design, 2019, 26(3): 287-298.
[8] ZHANG Yuan, PENG Zhen-hua, GAO Ding-xiang, REN Hai-tao, TANG Yi-xin. Design and mixing performance research of core tube heavy oil mixing and diluting mixer[J]. Chinese Journal of Engineering Design, 2018, 25(5): 510-517.
[9] DENG Rong, HOU Kai, LI Meng-hua, LI Xiang-dong. Study on rock breaking performance of hybrid single cone bit[J]. Chinese Journal of Engineering Design, 2018, 25(3): 262-269.
[10] XING Meng-long, LIU Jia-xin, LU Chun-guang, JIANG Yan-kun. Improvement and signal-to-noise ratio analysis of cooling fan for grader[J]. Chinese Journal of Engineering Design, 2017, 24(5): 563-571.
[11] ZHANG Lu, WU Peng, WU Da-zhuan, HONG Wei-rong. Study on pressure fluctuation control of a regenerative pump for fuel system[J]. Chinese Journal of Engineering Design, 2017, 24(4): 395-402.
[12] YANG Wei-jie, MENG Wen-jun, WU Si-min, LIU Bao-lin, QI Xiang-dong. Simulation analysis and experimental verification of coal suction characteristics of the new railway tunnel fallen coal dust collection device[J]. Chinese Journal of Engineering Design, 2017, 24(2): 174-181.
[13] XIA Li, WU Peng, WU Da-zhuan. Effects of reflux hole of volute on the performance of self-priming pump[J]. Chinese Journal of Engineering Design, 2015, 22(3): 284-289.
[14] ZHU Gui-hua, MA Kai, TANG Xiao, GAO Ming-quan, ZHU Hong-bin. Numerical simulation of the liquid-solid two-phase flow mixture on sludge with shifted propeller[J]. Chinese Journal of Engineering Design, 2015, 22(1): 49-53.
[15] MA Shan,WANG Fa-zhan,WANG Bo,WANG Xin,WU Zhen,WANG Zhe. Numerical research of gas-liquid-solid three-phase in mechanically self-absorption air flotation machine[J]. Chinese Journal of Engineering Design, 2014, 21(1): 62-67.