|
|
Design of automatic feeding and quantitative filling control system for capacitor aluminum shell |
ZHENG Tian-chi, SUN Xiao-gang, GUO Lin-na, SHAO Jian-xin, QIU Zi-xue |
School of Mechanical Engineering, Nantong University, Nantong 226019, China |
|
|
Abstract Aiming at the problems existing in the automatic feeding, quantitative filling process of the capacitor aluminum shell such as low automation degree, low filling accuracy and so on, the control system of automatic feeding and quantitative filling for the capacitor aluminum shell was designed. The PLC of Mitsubishi FX3GA series was used to conduct the reasonable configuration of hardware and software for the control system and the hardware composition and software flow of the system were designed in detail. The touch screen of Mitsubishi GS series was used to achieve the system parameter modification and state monitoring. The system had been applied in the practical application of capacitor production enterprise and application effect showed that the system ran reliably and stably, the operation period was 10 s, the error of the quantitative filling for aluminum shell was less than 2%, and the product quality and production efficiency were improved, which could meet the production requirements of enterprises. The system has a certain popularization value.
|
Received: 24 May 2016
Published: 28 December 2016
|
|
电容器铝壳自动上料-定量灌胶控制系统设计
针对电容器铝壳自动上料和定量灌胶工序存在自动化程度低、灌胶精度低等问题,设计了电容器铝壳自动上料-定量灌胶控制系统.采用三菱FX3GA系列PLC对控制系统的软硬件进行合理配置,并详细设计了系统的硬件组成和软件流程;采用三菱GS系列触摸屏,实现系统的参数修改和状态监测功能.该系统已在电容器生产企业实际应用,应用效果表明:系统运行可靠、平稳,运行周期为10 s,铝壳定量灌胶误差小于2%,其提高了产品质量和生产效率,满足企业生产要求,具有一定的推广价值.
关键词:
电容器,
铝壳,
自动上料,
定量灌胶,
控制系统
|
|
[1] BOTH J. The modern era of aluminum electrolytic capacitors[J]. IEEE Electrical Insulation Magazine, 2015, 31(4):24-34.
[2] 王志申,何业东,孙志华,等. 铝电解电容器高压电子箔点蚀机理的研究[J]. 材料工程,2012,40(5):15-19. WANG Zhi-shen, HE Ye-dong, SUN Zhi-hua, et al. Pitting mechanism for aluminum electrolytic capacitor high voltage foil[J]. Journal of Materials Engineering, 2012, 40(5):15-19.
[3] ZHU S Q, BAN C L, TAO X Q, et al. Modelling specific capacitance of DC etched aluminum foil for aluminum electrolytic capacitor[J]. Journal of Materials Science-Materials in Electronics, 2015, 26(9):6750-6756.
[4] 马皓,王林国. 铝电解电容器退化分析与故障预诊断[J]. 电力系统自动化,2005,29(15):68-73. MA Hao, WANG Lin-guo. Degradation analysis and failure prediction of aluminum electrolytic capacitor[J]. Automation of Electric Power Systems, 2005, 29(15):68-73.
[5] RIGAMONTI M, BARALDI P, ZIO E, et al. Particle filter-based prognostics for an electrolytic capacitor working in variable operating conditions[J]. IEEE Transactions on Power Electronics, 2016, 31(2):1567-1575.
[6] AMARAL A M R, CARDOSO A J M. Condition monitoring of electrolytic capacitors[J]. International Journal of System Assurance Engineering and Management, 2011, 2(4):325-332.
[7] LIN H C. A remote monitoring and control-based precise multiplication riveting system[J]. Computer Applications in Engineering Education, 2006, 13(4):316-323.
[8] 马巧红,李茜,王孟效,等. PLC在饮用水深度净化控制系统中的应用[J]. 工程设计学报,2007,14(6):486-489. MA Qiao-hong, LI Qian, WANG Meng-xiao, et al. Application of PLC on control system of deep purification of drinking water[J]. Chinese Journal of Engineering Design, 2007, 14(6):486-489.
[9] 李哲,王小强,李华龙,等. 海带条自动上料机的设计及应用[J]. 工程设计学报,2012,19(58):408-411. LI Zhe, WANG Xiao-qiang, LI Hua-long, et al. Design and application of the feeding machine for kelp strips[J]. Chinese Journal of Engineering Design, 2012, 19(5):408-411.
[10] 林峰,刘杨,许焰. 基于PLC的水听器回转扫描控制系统的设计及实现[J]. 工程设计学报,2009,16(1):54-57. LIN Feng, LIU Yang, XU Yan. Design and implementation of sonar test system based on PLC[J]. Chinese Journal of Engineering Design, 2009, 16(1):54-57.
[11] 张琨英. 基于PLC的磨削液变频恒压供给系统设计[J]. 工程设计学报,2013,20(2):168-172. ZHANG Kun-ying. Design of grinding fluid frequency conversion constant pressure supply system based on PLC[J]. Chinese Journal of Engineering Design, 2012, 19(6):465-469.
[12] BERNAT J, STEPIEN S, STRANZ A, et al. Infinite time horizon optimal current control of a stepper motor exploiting a finite element model[J]. Bulletin of the Polish Academy of Sciences-technical Sciences, 2014, 62(4):835-841.
[13] 王彦军,李增生. 基于PLC的步进电机控制[J]. 科学技术与工程,2011,11(5):1077-1010. WANG Yan-jun, LI Zeng-sheng. The control of the stepping motor basing on PLC[J]. Science Technology and Engineering, 2011, 11(5):1077-1080.
[14] IBRAHIM D. Microcontroller-based stepper motor control basics[J]. Electronics World, 2015, 121:20-24.
[15] 王俊杰,张伟,金杰峰,等. 电动汽车电池装箱生产线控制系统的设计[J]. 组合机床与自动化加工技术,2016(2):122-125. WANG Jun-jie, ZHANG Wei, JIN Jie-feng, et al. Design of controlling system for electric car battery packing production line[J]. Modular Machine Tool & Automatic Manufacturing Technique, 2016(2):122-125.
[16] 乔东凯,杨向宇,李多民,等. 基于PLC对三维立体运动系统的电气控制及应用[J]. 工程设计学报,2012,19(6):465-469. QIAO Dong-kai, YANG Xiang-yu, LI Duo-min, et al. Electrical control and application of 3D motion system based on PLC[J]. Chinese Journal of Engineering Design, 2012, 19(6):465-469.
[17] 王淑旺,顾立才,张定,等. 基于PLC和触摸屏的车身总装夹具控制系统设计[J]. 组合机床与自动化加工技术,2012(1):74-77. WANG Shu-wang, GU Li-cai, ZHANG Ding, et al. Design on control system of car body welding jig based on PLC and TP[J]. Modular Machine Tool & Automatic Manufacturing Technique, 2012(1):74-77.
[18] 庞海亮,潘丰. 液洗机配料控制系统设计[J]. 仪表技术与传感器,2015(7):81-85. PANG Hai-liang, PAN Feng. Design of blending system for liquid washing machine[J]. Instrument Technique and Sensor, 2015(7):81-85.
[19] 朱剑,舒志兵,郑之开. 基于激光传感器的玻璃切割控制系统的设计[J]. 仪表技术与传感器,2016(2):66-68. ZHU Jian, SHU Zhi-bing, ZHENG Zhi-kai. Design of glass cutting control system based on laser sensor[J]. Instrument Technique and Sensor, 2016(2):66-68. |
|
Viewed |
|
|
|
Full text
|
|
|
|
|
Abstract
|
|
|
|
|
Cited |
|
|
|
|
|
Shared |
|
|
|
|
|
Discussed |
|
|
|
|