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工程设计学报  2022, Vol. 29 Issue (6): 757-765    DOI: 10.3785/j.issn.1006-754X.2022.00.086
建模、仿真、分析与决策     
基于坐标变换的功能梯度材料空间映射建模研究
韩晓伟(),段国林(),王世杰,韩硕,马硕,杨杰
河北工业大学 机械工程学院,天津 300401
Research on spatial mapping modeling of functionally graded material based on coordinate transformation
Xiao-wei HAN(),Guo-lin DUAN(),Shi-jie WANG,Shuo HAN,Shuo MA,Jie YANG
School of Mechanical Engineering, Hebei University of Technology, Tianjin 300401, China
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摘要:

随着3D打印零件复杂性和多样性的日益增加,单一材质的零件已无法满足各类特殊性能要求,功能梯度材料零件逐渐成为快速成型制造行业的研究热点。为满足功能梯度材料的制造要求,提出了一种基于坐标变换的功能梯度材料空间映射建模方法,该方法的关键是将几何信息与材料信息有效结合。首先,采用单梯度源法、多梯度源法构建功能梯度材料模型的材料空间,在遇到交叉梯度源模型时利用特定的相交算子以一定的权重比进行材料分布计算。然后,在几何空间与材料空间结合的过程中,巧妙地通过坐标变换将材料空间与几何空间的坐标系重合,实现将材料空间映射至几何空间,从而得到带有材料信息的功能梯度材料模型。通过修改梯度源、材料分布函数以及坐标变换方法即可获得所需的功能梯度材料模型。利用Visual Studio 2019软件和OpenGL编程语言对实例模型进行可视化分析的结果表明,所提出的建模方法相比于大部分估值建模、非估值建模方法可大大缩短建模时间,从根本上解决了某些算法所造成的储存空间不足和建模过程繁琐等问题。基于坐标变换的功能梯度材料空间映射建模方法为增材制造行业提供了一种新的建模方法,具有良好的应用价值。

关键词: 坐标变换空间映射几何空间材料空间梯度源可视化分析    
Abstract:

With the increasing complexity and diversity of 3D printed parts, the single-material parts can no longer meet various special performance requirements. Functionally graded material parts have gradually become a research hotspot in rapid prototyping manufacturing industry. In order to meet the manufacturing requirements of functionally graded material, a spatial mapping modeling method for functionally graded material based on coordinate transformation was proposed. The key of this method was to effectively combine geometry information with material information. Firstly, the material space of functionally graded material model was constructed by using the single gradient source method and multi-gradient source method. When the cross-gradient source model was encountered, the material distribution was calculated by using a specific intersection operator with a certain weight ratio. Then, in the process of combining the geometric space and the material space, the coordinate system of material space and geometric space was cleverly cooverlapped through coordinate transformation to realize the mapping of material space to geometric space, so as to obtain a functionally gradient material model with material information. The required functionally graded material model could be obtained by modifying the gradient source, material distribution function and coordinate transformation method. The results of visual analysis of the instance model through Visual Studio 2019 and OpenGL programming languages showed that the proposed modeling method greatly shortened the modeling time compared with most valuation modeling and non-valuation modeling methods, and fundamentally solved some problems of insufficient storage space and cumbersome modeling process caused by some algorithms. The spatial mapping modeling method for functional gradient material based on coordinate transformation can provide a new modeling method for the additive manufacturing industry and has good application value.

Key words: coordinate transformation    spatial mapping    geometric space    material space    gradient source    visual analysis
收稿日期: 2022-04-20 出版日期: 2023-01-06
CLC:  TH 164  
基金资助: 中央引导地方科技发展资金项目(216Z1804G)
通讯作者: 段国林     E-mail: xiaoweihan1@163.com;glduan@hebut.edu.cn
作者简介: 韩晓伟(1998—),男,山东日照人,硕士生,从事数字化设计与制造研究,E-mail: xiaoweihan1@163.com,http://orcid.org/0000-0003-4909-6827
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引用本文:

韩晓伟,段国林,王世杰,韩硕,马硕,杨杰. 基于坐标变换的功能梯度材料空间映射建模研究[J]. 工程设计学报, 2022, 29(6): 757-765.

Xiao-wei HAN,Guo-lin DUAN,Shi-jie WANG,Shuo HAN,Shuo MA,Jie YANG. Research on spatial mapping modeling of functionally graded material based on coordinate transformation[J]. Chinese Journal of Engineering Design, 2022, 29(6): 757-765.

链接本文:

https://www.zjujournals.com/gcsjxb/CN/10.3785/j.issn.1006-754X.2022.00.086        https://www.zjujournals.com/gcsjxb/CN/Y2022/V29/I6/757

图1  某功能梯度材料模型几何空间与材料空间的映射关系
图2  材料组分以单一函数规律变化的功能梯度材料模型
图3  材料组分以多个函数规律变化的功能梯度材料模型
图4  材料组分以多个函数规律变化的功能梯度材料模型的映射示意
图5  基于体素法的功能梯度材料建模映射示意
图6  点、线、面单梯度源功能梯度材料模型
图7  不同维度的材料空间示意
图8  非交叉梯度源功能梯度材料模型
图9  基于坐标平移变换的材料空间到几何空间的映射流程
图10  基于坐标旋转变换的材料空间到几何空间的映射流程
图11  单梯度源正方体功能梯度材料模型的可视化结果
图12  锥齿轮毛坯件的材料空间分解示意
图13  锥齿轮毛坯件材料空间到几何空间的映射流程
图14  多梯度源功能梯度材料锥齿轮毛坯件模型的可视化结果
模型

坐标变换

算法

体素化

算法

显式函数算法
圆柱体2.574.223.25
正方体3.495.773.95
球体5.9815.128.54
锥齿轮毛坯件4.788.227.41
表1  坐标变换算法与其他算法的建模时间对比 (s)
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