Please wait a minute...
工程设计学报  2018, Vol. 25 Issue (1): 103-109    DOI: 10.3785/j.issn.1006-754X.2018.01.014
整机和系统设计     
新型打桩锤电液控制系统研究
胡均平1, 袁柱1, 李科军2, 彭要明1
1. 中南大学 机电工程学院, 湖南 长沙 410083;
2. 中南林业科技大学 物流与交通学院, 湖南 长沙 410004
Research on electro-hydraulic control system of new pile hammer
HU Jun-ping1, YUAN Zhu1, LI Ke-jun2, PENG Yao-ming1
1. College of Mechanical and Electrical Engineering, Central South University, Changsha 410083, China;
2. College of Transportation and Logistics, Central South University of Forestry and Technology, Changsha 410004, China
 全文: PDF(2933 KB)   HTML
摘要:

为提高打桩锤的打桩质量和工作效率,提出一种基于插装阀设计的新型大流量液压打桩锤。通过分析该打桩锤电液控制系统的结构组成和工作原理,建立了液压系统驱动桩锤打桩的动力学模型。基于AMESim平台构建了打桩锤电液仿真系统,同时搭建了实验平台,对桩锤锤击过程动态特性进行仿真和实验研究。仿真和实验结果表明该系统在满足液压打桩锤基本性能的前提下,还具有实现打击能的无级调节、打桩锤控制效率高、换向压力波动小,以及能保证打桩能量和打击重复精度等优点,为优化桩锤参数和开发新型液压打桩锤产品提供了重要依据。

关键词: 打桩锤无级调节AMESim模型动态研究    
Abstract:

In order to improve the pile driving quality and work efficiency of pile hammer, a new large flux hydraulic pile hammer which is designed based on cartridge valve is presented. By analyzing the structure and working theory of the electro-hydraulic control system of the pile hammer, the dynamic model of hydraulic system driving piles to hit piles was established. And the electro-hydraulic simulation system of pile hammer was constructed based on the AMESim platform, and the experimental platform was established. The dynamic characteristics of the hammer hitting process of the pile were simulated and studied. The simulation and experimental results showed that not only the basic functions of the hydraulic pile hammer could be satisfied, but also the hitting energy could be regulated steplessing by the system. In addition, the control efficiency of the hammer was high and the reversing pressure fluctuation was small, and the hitting energy and the repeatability accuracy could be guaranteed. It provides an important basis for the optimization of pile hammer parameters and development of new hydraulic hammers.

Key words: pile hammer    stepless adjustment    AMESim model    dynamic research
收稿日期: 2017-08-29 出版日期: 2018-02-28
CLC:  TU61  
基金资助:

国家自然科学基金资助项目(51175518);湖南省科技型中小企业技术创新基金资助项目(12C26214305029)

通讯作者: 袁柱(1989-),男,湖南长沙人,硕士生,从事液压机械及其控制研究,E-mail:18773124197@163.com,http://orcid.org/0000-0002-1454-184X     E-mail: 18773124197@163.com
作者简介: 胡均平(1965-),男,湖南邵阳人,教授,博士生导师,博士,从事液压机械及其控制研究,E-mail:nanchuqingfeng@163.com
服务  
把本文推荐给朋友
加入引用管理器
E-mail Alert
RSS
作者相关文章  
胡均平
袁柱
李科军
彭要明

引用本文:

胡均平, 袁柱, 李科军, 彭要明. 新型打桩锤电液控制系统研究[J]. 工程设计学报, 2018, 25(1): 103-109.

HU Jun-ping, YUAN Zhu, LI Ke-jun, PENG Yao-ming. Research on electro-hydraulic control system of new pile hammer. Chinese Journal of Engineering Design, 2018, 25(1): 103-109.

链接本文:

https://www.zjujournals.com/gcsjxb/CN/10.3785/j.issn.1006-754X.2018.01.014        https://www.zjujournals.com/gcsjxb/CN/Y2018/V25/I1/103

[1] 胡均平,郭勇,张政华,等.液压打桩锤主控阀换向性能的动态特性分析[J].中南大学学报(自然科学版),2012,43(7):2622-2628. HU Jun-ping, GUO Yong, ZHANG Zheng-hua, et al. Dynamic analysis of main control valve reversing performance for hydraulic pile hammer[J]. Journal of Central South University (Science and Technology), 2012, 43(7):2622-2628.
[2] 胡均平,李科军.考虑打桩反弹的组合锤头冲击过程的动态特性分析[J].中南大学学报(自然科学版),2017,48(2):348-354. HU Jun-ping, LI Ke-jun. Dynamic characteristics analysis of impact model of composite hammer considering rebound in piling[J]. Journal of Central South University (Science and Technology), 2017, 48(2):348-354.
[3] PATRICK D B, MARK T, DAVID H. Pile driving control apparatus and pile driving system:US7404449B2[P]. 2008-07-29.
[4] JAMES E A. Deep water pile driver:US 20100012336A1[P]. 2009-05-18.
[5] ISKANDER M. Behavior of pipe piles in sand[M]. Heidelberg:Springer, 2011:127-176.
[6] 吕景忠,隋振,杨永海,等.新型液压桩锤气液驱动系统[J].吉林大学学报(工学版),2004,34(4):597-601. LU Jing-zhong, SUI Zhen, YANG Yong-hai, et al. Hydropneumatic driving system of new type hydraulic pile hammer[J]. Journal of Jilin University (Engineering and Technology Edition), 2004, 34(4):597-601.
[7] 胡均平,郭勇,宋光伟,等.金属颗粒填充桩锤锤击模型的数值分析[J].中国公路学报,2010,23(2):122-126. HU Jun-ping, GUO Yong, SONG Guang-wei, et al.Numerical analysis for impact model of pile hammer filled with metal particles[J]. China Journal of Highway and Transport, 2010, 23(2):122-126.
[8] 杨永海,王勋龙,吕景忠,等.液压桩锤性能评价体系及其试验方法的研究[J].农业机械学报,2005,36(4):597-601. YANG Yong-hai, WANG Xun-long, LU Jing-zhong, et al. Study on performance evaluation system and testing methods of hydraulic pile hammer[J]. Transactions of the Chinese Society of Agricultural Machinery, 2005, 36(4):597-601.
[9] 李廷,何继善,徐振华,等.特大型组合式高应变动力试桩重锤[J].中南大学学报(自然科学版),2008,39(5):1112-1118. LI Ting, HE Ji-shan, XU Zhen-hua, et al. Special large-scaled and knock-down hammer in high strain dynamic pile test[J]. Journal of Central South University (Science and Technology), 2008, 39(5):1112-1118.
[10] WILJK G. Rotary drilling prediction[J]. International Journal of Rock Mechanics and Mining Sciences & Geomechanics Abstracts, 1991, 28(1):35-42.
[11] RAUSCHE F, GOBLE G G, LIKINS G E, et al. Dynamic determination of pile capacity[J]. Journal of Geotechnical Engineering, 1985, 111(3):367-383.
[12] JIAO S, WANG Y, ZHANG L, et al. Shock wave characteristics of a hydraulic damper for shock test machine[J]. Mechanical Systems and Signal Processing, 2010, 24(5):1570-1578.
[13] MELAMED Y, KISELEY A, GELFGAT M, et al. Hydraulic hammer drilling technology:developments and capabilities[J]. Journal of Energy Resources Technology, 2000, 122(1):1-7.
[14] 刘德顺,杨志高,杨书仪,等.电锤冲击系统的波动力学研究[J].振动工程学报,2013,26(6):864-870. LIU De-shun, YANG Zhi-gao, YANG Shu-yi, et al. Wave mechanics for an electric hammer impact system[J]. Journal of Vibration Engineering, 2013, 26(6):864-870.
[15] KARNOPP D C, MARGOLIS D L, ROSENBERG R C. System dynamics:modeling, simulation, and control of mechatronic systems[M]. New York:John Wiley & Sons, 2012:17-33.
[16] MARIKAR A C, UMMLAND L. Modeling of switching systems in bond graphs using the concept of switched power junctions[J]. Journal of the Franklin Institute, 2005, 342(2):131-147.
[17] BORUTZKY W. Bond graph methodology:development and analysis of multidisciplinary dynamic system models[M]. Berlin:Springer, 2010:305-349.
[18] ZHANG Lei, GONG Xiao-nan, YANG Zhong-xuan, et al. Elastoplastic solutions for single piles under combined vertical and lateral loads[J]. Journal of Central South University of Technology, 2011, 18(1):216-222.
No related articles found!