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工程设计学报  2018, Vol. 25 Issue (1): 85-93    DOI: 10.3785/j.issn.1006-754X.2018.01.012
整机和系统设计     
综采工作面三机虚拟协同关键技术研究
谢嘉成1,2, 杨兆建1,2, 王学文1,2, 李娟莉1,2, 任芳1,2
1. 太原理工大学 机械工程学院, 山西 太原 030024;
2. 煤矿综采装备山西省重点实验室, 山西 太原 030024
Research on key technologies of virtual collaboration of three machines in fully mechanized coal mining face
XIE Jia-cheng1,2, YANG Zhao-jian1,2, WANG Xue-wen1,2, LI Juan-li1,2, Ren Fang1,2
1. College of Mechanical Engineering, Taiyuan University of Technology, Taiyuan 030024, China;
2. Shanxi Key Laboratory of Fully Mechanized Coal Mining Equipment, Taiyuan 030024, China
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摘要:

针对当前综采工作面虚拟仿真数字化设计程度低、虚拟模型不可控、协同配套运行不匹配不协调的问题,在虚拟现实引擎Unity3D下,对综采工作面三机虚拟协同关键技术进行研究。建立了全景综采虚拟现实场景,重点对三机虚拟模型构建与修补、刮板输送机虚拟弯曲、采煤机虚拟运行行走和采煤机与液压支架相互感知等关键技术进行研究。以端部斜切进刀双向割煤方式为例进行分析,发现原型系统可以非常生动形象且真实地再现综采工作面三机的动态配套关系、姿态和性能等运行状况,并可根据不同的工况对采煤机牵引速度与液压支架跟机距离进行规划。本技术提升了综采虚拟现实的数字化设计水平,可以为综采工作面规划、分析与决策提供足够技术支持。

关键词: 虚拟现实综采工作面三机协同Unity3D    
Abstract:

To overcome the problems of the low digital design degree, the uncontrollable virtual model and inconsistent matching incompatibility in the virtual reality simulation of fully mechanized coal mining face, key technologies of virtual collaboration of three machines were proposed based on Unity3D. Firstly, a virtual reality panoramic scene of fully mechanized coal mining face was established and the key technologies which were consisted of the building and repairing of three virtual model, the virtual bending technology of scraper conveyor, the virtual running technology of shearer and the sensing principle technology between the shearer and the hydraulic supports were researched. Then, taking two-way beveling feeding coal cutting mode as an example, it was found that the dynamic relationship, attitude and performance of three machines could be accurately simulated at a very vivid image, and the shearer haulage speed and the follower distance of hydraulic supports could be planned according to the different working conditions. The technology improves the digital design degree of fully mechanized coal mining face and can provide adequate technical support for planning, analysis and decision-making of fully mechanized coal mining face.

Key words: virtual reality    fully mechanized coal mining face    collaboration among three machines    Unity3D
收稿日期: 2017-05-23 出版日期: 2018-02-28
CLC:  TD679  
基金资助:

山西省回国留学人员科研资助项目(2016-043);山西省基础条件平台项目(2014091016);山西省高等学校创新人才支持计划(2014)

通讯作者: 杨兆建(1955-),男,河北高阳人,教授,博士生导师,博士,从事机械现代设计方法、机械CAD/CAE、机械设计工况监测、动力学和摩擦学等研究,E-mail:yangzhaojian@tyut.edu.cn,http://orcid.org/0000-0002-7136-1140     E-mail: yangzhaojian@tyut.edu.cn
作者简介: 谢嘉成(1989-),男,山西晋城人,博士生,从事现代设计理论及方法研究,E-mail:329036218@qq.com
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引用本文:

谢嘉成, 杨兆建, 王学文, 李娟莉, 任芳. 综采工作面三机虚拟协同关键技术研究[J]. 工程设计学报, 2018, 25(1): 85-93.

XIE Jia-cheng, YANG Zhao-jian, WANG Xue-wen, LI Juan-li, Ren Fang. Research on key technologies of virtual collaboration of three machines in fully mechanized coal mining face. Chinese Journal of Engineering Design, 2018, 25(1): 85-93.

链接本文:

https://www.zjujournals.com/gcsjxb/CN/10.3785/j.issn.1006-754X.2018.01.012        https://www.zjujournals.com/gcsjxb/CN/Y2018/V25/I1/85

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