双向螺旋黑水虻虫沙收集装置设计与试验

doi:10.3785/j.issn.1008-9209.2019.12.301

浙江大学学报（农业与生命科学版）

2020, Vol. 46

Issue (5): 637-646 DOI: 10.3785/j.issn.1008-9209.2019.12.301

农业工程

双向螺旋黑水虻虫沙收集装置设计与试验

彭才望¹(

),孙松林¹,贺喜²,许道军³(

),张鹏¹

^1.湖南农业大学机电工程学院，长沙 410128
^2.湖南农业大学动物科学技术学院，长沙 410128
^3.湖南农业大学动物医学院，长沙 410128

Design and experiment of bidirectional spiral collecting device for Hermetia illucens insect sand

Caiwang PENG¹(

),Songlin SUN¹,Xi HE²,Daojun XU³(

),Peng ZHANG¹

^1.College of Mechanical and Electrical Engineering, Hunan Agricultural University, Changsha 410128, China
^2.College of Animal Science and Technology, Hunan Agricultural University, Changsha 410128, China
^3.School of Veterinary Medicine, Hunan Agricultural University, Changsha 410128, China

全文: PDF(2494 KB) HTML

摘要：

针对黑水虻虫沙难以收集的问题，结合虫沙机械物理性能，设计了一种双向螺旋虫沙收集装置，对装置的工作原理与结构参数进行了分析与计算。为了确定双向螺旋虫沙收集装置的工作性能并得到最佳的工作参数，以双向螺旋转速、排料螺旋转速、虫沙厚度为试验因素，以排料管单圈排料量和收集完成时间为评价指标，对含水率43.6%的虫沙进行单因素和多因素正交试验分析，确定了各工作参数的主次顺序。结果表明，影响单圈排料量因素的主次顺序为排料螺旋转速＞虫沙厚度＞双向螺旋转速，影响收集完成时间因素的主次顺序为虫沙厚度＞排料螺旋转速＞双向螺旋转速。多因素正交试验与方差显著性检验有较好的一致性，排料螺旋转速和虫沙厚度对单圈排料量的影响均显著（P＜0.05）；虫沙厚度对收集完成时间的影响显著（P＜0.05）。通过对2个评价指标进行综合评分法分析，得到的最优因素组合为双向螺旋转速78 r/min，排料螺旋转速68 r/min，虫沙厚度4 cm，经验证试验得到平均单圈排料量为142 g，平均收集完成时间为48 s，满足虫沙收集要求。研究结果可为螺旋收集虫沙设备的优化设计提供重要参考。

关键词： 畜牧机械; 双向螺旋; 黑水虻虫沙

Abstract:

Aiming at the poor collection of the Hermetia illucens insect sand, combining with mechanical and physical properties of insect sand, the bidirectional spiral collecting device was designed, and the working principle and structural parameters of the device were analyzed and calculated. In order to determine the working performance of the bidirectional spiral collecting device for H. illucens insect sand and get the optimum parameters, the bidirectional spiral speed, discharging spiral speed, insect sand thickness were taken as the testing factors, and single lap discharge and homework time were taken as the evaluating indicators, with insect sand (moisture content of 43.6%) as experimental object. The single- and multi-factor orthogonal test analysis were carried out. The results showed that the factors affecting the single lap discharge were as follows: discharging spiral speed＞insect sand thickness＞bidirectional spiral speed. The factors affecting the homework time were as follows: insect sand thickness＞discharging spiral speed＞bidirectional spiral speed. The multi-factor orthogonal test had the same results with variance significance test, and discharging spiral speed and insect sand thickness had significant effects on single lap discharge (P＜0.05); for the homework time, insect sand thickness had significant effect (P＜0.05). The two evaluating indicators were analyzed based on the comprehensive scoring method, and the optimal operating parameters of the device were obtained with the bidirectional spiral speed of 78 r/min, discharging spiral speed of 68 r/min, insect sand thickness of 4 cm, mean single lap discharge of 142 g, and mean homework time of 48 s, which meet the requirements of H. illucens insect sand collection. This research provides a reference for the improvement and optimization of spiral collecting equipment for H. illucens insect sand.

Key words: animal husbandry machinery bidirectional spiral Hermetia illucens insect sand

收稿日期: 2019-12-30 出版日期: 2020-11-19

CLC:

S 22

基金资助: 国家重点研发计划(2016YFD0501209);湖南农业大学“双一流”建设项目(SYL201802015);湖南省重点研发计划“农用动力平台智能化关键技术与装备研发”(2018NK2061)

通讯作者: 许道军 E-mail: hnndpcw@163.com;xudaojun29@163.com

作者简介: 彭才望（https://orcid.org/0000-0002-9466-905X），E-mail：hnndpcw@163.com

	服务
	把本文推荐给朋友
	加入引用管理器
	E-mail Alert
	RSS
	作者相关文章
	彭才望
	孙松林
	贺喜
	许道军
	张鹏

引用本文:

彭才望,孙松林,贺喜,许道军,张鹏. 双向螺旋黑水虻虫沙收集装置设计与试验[J]. 浙江大学学报（农业与生命科学版）, 2020, 46(5): 637-646.

Caiwang PENG,Songlin SUN,Xi HE,Daojun XU,Peng ZHANG. Design and experiment of bidirectional spiral collecting device for Hermetia illucens insect sand. Journal of Zhejiang University (Agriculture and Life Sciences), 2020, 46(5): 637-646.

链接本文:

http://www.zjujournals.com/agr/CN/10.3785/j.issn.1008-9209.2019.12.301 或 http://www.zjujournals.com/agr/CN/Y2020/V46/I5/637

图1 双向螺旋收集装置结构简图（A）和实物图（B）1：双向螺旋调速电机；2：排料螺旋调速电机；3：排料管；4：集料槽；5：右螺旋；6：螺旋轴；7：出料口；8：防堵杆；9：排料螺旋；10：左螺旋。

图2 左螺旋叶片上的某点速度分析

图3 出料口排料分析

表1 双向螺旋主要参数

图4 双向螺旋装置示意图

图5 双向螺旋装置收集试验现场

图6 双向螺旋转速对收集的影响

图7 排料螺旋转速对收集的影响

图8 虫沙厚度对收集的影响

表2 正交试验因素水平

表3 试验方案及结果

表4 正交试验极差分析

表5 试验结果方差分析

表6 综合评分结果

1	张杰,温逸婷,高正辉,等.黑水虻的资源化利用研究现状. 应用昆虫学报,2019,56(5):997-1006. DOI:10.7679/j.issn.2095-1353.2019.110 ZHANG J, WEN Y T, GAO Z H, et al. Progress in research on, and the utilization of, Hermetia illucens. Chinese Journal of Applied Entomology, 2019,56(5):997-1006. (in Chinese with English abstract) doi: 10.7679/j.issn.2095-1353.2019.110
2	袁橙,魏冬霞,解慧梅,等.黑水虻幼虫处理规模化猪场粪污的试验研究. 畜牧与兽医,2019,51(11):49-53. YUAN C, WEI D X, XIE H M, et al. Research on treatment of fecal pollution on large scale pig farms with black soldier fly larva. Animal Husbandry and Veterinary Medicine, 2019,51(11):49-53. (in Chinese with English abstract)
3	王小波,李景龙,尚东维,等.Cu2＋、Zn2＋、Cd2＋对黑水虻幼虫生长的影响及在虫体和虫粪的积累. 环境昆虫学报,2019,41(2):387-393. DOI:10.3969/j.issn.1674-0858.2019.02.22 WANG X B, LI J L, SHANG D W, et al. Effect of Cu2＋, Zn2＋, Cd2＋ on the growth of Hermetia illucens larvae and accumulation in larvae and feces. Journal of Environmental Entomology, 2019,41(2):387-393. (in Chinese with English abstract) doi: 10.3969/j.issn.1674-0858.2019.02.22
4	许彦腾,张建新,宋真真,等.黑水虻幼虫蛋白质的制备及体外抗氧化活性. 核农学报,2014,28(11):2001-2009. DOI:10.11869/j.issn.100-8551.2014.11.2001 XU Y T, ZHANG J X, SONG Z Z, et al. Preparation and in-vitro antioxidant activity of proteins from the larvae of black soldier fly, Hermitia illucens. Journal of Nuclear Agricultural Sciences, 2014,28(11):2001-2009. (in Chinese with English abstract) doi: 10.11869/j.issn.100-8551.2014.11.2001
5	徐齐云,龙镜池,叶明强,等.黑水虻幼虫的发育速率及食物转化率研究. 环境昆虫学报,2014,36(4):561-564. DOI:10.3969/j.issn.1674-0858.2014.04.15 XU Q Y, LONG J C, YE M Q, et al. Development rate and food conversion efficiency of black soldier fly, Hermetia illucens. Journal of Environmental Entomology, 2014,36(4):561-564. (in Chinese with English abstract) doi: 10.3969/j.issn.1674-0858.2014.04.15
6	高振江,李辉,蒙贺伟.基于全混合日粮饲喂技术的精饲料精确饲喂模式. 农业工程学报,2013,29(7):148-154. DOI:10.3969/j.issn.1002-6819.2013.07.019 GAO Z J, LI H, MENG H W. Study on concentrated precise feeding pattern based on feeding technology of TMR. Transactions of the CSAE, 2013,29(7):148-154. (in Chinese with English abstract) doi: 10.3969/j.issn.1002-6819.2013.07.019
7	贾朝斌,程珩.螺旋输送机参数化设计方法研究. 机械设计与制造,2015(4):206-208, 213. DOI:10.3969/j.issn.1001-3997.2015.04.056 JIA C B, CHENG H. Research on parametric study method of screw conveyor. Machinery Design and Manufacture, 2015(4):206-208, 213. (in Chinese with English abstract) doi: 10.3969/j.issn.1001-3997.2015.04.056
8	刘师多,牛康,师清翔,等.玉米果穗螺旋摩擦输送装置的输送性能试验. 农业工程学报,2013,29(12):9-16. DOI:10.3969/j.issn.1002-6819.2013.12.002 LIU S D, NIU K, SHI Q X, et al. Test of conveying performance of corn ear spiral friction conveyor. Transactions of the CSAE, 2013,29(12):9-16. (in Chinese with English abstract) doi: 10.3969/j.issn.1002-6819.2013.12.002
9	戚江涛,蒙贺伟,坎杂,等.基于EDEM的双螺旋奶牛饲喂装置给料性能分析与试验. 农业工程学报,2017,33(24):65-69. DOI:10.11975/j.issn.1002-6819.2017.24.009 QI J T, MENG H W, KAN Z, et al. Analysis and test of feeding performance of dual-spiral cow feeding device based on EDEM. Transactions of the CSAE, 2017,33(24):65-69. (in Chinese with English abstract) doi: 10.11975/j.issn.1002-6819.2017.24.009
10	乌兰图雅,王春光,祁少华,等.揉碎玉米秸秆螺旋输送理论模型分析与试验. 农业工程学报,2016,32(22):18-23. DOI:10.11975/j.issn.1002-6819.2016.22.003 WULANTUYA, WANG C G, QI S H, et al. Theoretical model analysis and test of screw conveyor for rubbing and breaking corn straw. Transactions of the CSAE, 2016,32(22):18-23. (in Chinese with English abstract) doi: 10.11975/j.issn.1002-6819.2016.22.003
11	乌兰图雅,王春光,祁少华,等.揉碎玉米秸秆螺旋输送性能试验分析. 农业工程学报,2015,31(21):51-59. DOI:10.11975/j.issn.1002-6819.2015.21.007 WULANTUYA, WANG C G, QI S H, et al. Test and analysis of performance of screw conveyor for rubbing and breaking corn straw. Transactions of the CSAE, 2015,31(21):51-59. (in Chinese with English abstract) doi: 10.11975/j.issn.1002-6819.2015.21.007
12	陈雄飞,罗锡文,王在满,等.两级螺旋排肥装置的设计与试验. 农业工程学报,2015,31(3):10-16. DOI:10.3969/j.issn.1002-6819.2015.03.002 CHEN X F, LUO X W, WANG Z M, et al. Design and experiment of fertilizer distribution apparatus with double-level screws. Transactions of the CSAE, 2015,31(3):10-16. (in Chinese with English abstract) doi: 10.3969/j.issn.1002-6819.2015.03.002
13	蒋恩臣,苏旭林,王明峰,等.生物质连续热解反应装置的变螺距螺旋输送器设计. 农业机械学报,2013,44(2):121-124. DOI:10.6041/j.issn.1000-1298.2013.02.023 JIANG E C, SU X L, WANG M F, et al. Design of variable pitch spiral conveyor for biomass continual pyrolysis reactor. Transactions of the Chinese Society for Agricultural Machinery, 2013,44(2):121-124. (in Chinese with English abstract) doi: 10.6041/j.issn.1000-1298.2013.02.023
14	罗胜,张西良,许俊,等.螺旋不连续加料装置结构优化与性能仿真. 农业工程学报,2013,29(3):250-257. DOI:10.3969/j.issn.1002-6819.2013.03.033 LUO S, ZHANG X L, XU J, et al. Structure optimization and performance simulation of screw discontinuous feeding device. Transactions of the CSAE, 2013,29(3):250-257. (in Chinese with English abstract) doi: 10.3969/j.issn.1002-6819.2013.03.033
15	段永改,陈伟.一种黑水虻养殖系统及养殖方法.中国:ZL201710390830.3. 2017-05-27. DUAN Y G, CHEN W. Hermetia illucens Breeding System and Breeding Method. China: ZL201710390830.3. 2017-05-27. (in Chinese)
16	王存文,邓梓魁,冯魏良,等.黑水虻幼虫-残料分离装置.中国:ZL201710519566. 2017-06-30. WANG C W, DENG Z K, FENG W L, et al. Hermetia illucens Larva-Residue Separating Device. China: ZL20171
16	0519566. 2017-06-30. (in Chinese)
17	刘金花.一种利用黑水虻处理粪便的方法及其制备的有机肥.中国:ZL201510255604.5. 2015-05-19. LIU J H. Method for Treating Excrement by Using Hermetia illucens and Organic Fertilizer Prepared by the Method. China: ZL201510255604.5. 2015-05-19. (in Chinese)
18	王东霞.螺旋输送机的数值分析及优化设计的研究.郑州:河南工业大学,2012:19-21. WANG D X. The studies of numerical analysis and optimization design of screw conveyor in China. Zhengzhou: Henan University of Technology, 2012:19-21. (in Chinese with English abstract)
19	万昌江,姜松,孙正和.CAD在碾米机零部件设计中的应用. 粮食与饲料工业,1997(8):10-12. WAN C J, JIANG S, SUN Z H. CAD for designing components in rice whitener. Food and Feed Industry, 1997(8):10-12. (in Chinese with English abstract)
20	陈广富,徐余伟.饲料螺旋输送机设计参数的选择和确定. 饲料工业,2008,29(15):1-5. CHEN G F, XU Y W. Selection and determination of design parameters for feeding screw conveyor. Feed Industry, 2008,29(15):1-5. (in Chinese)
21	陈广富,徐余伟.陶瓷工业螺旋输送机设计参数的选择和确定. 陶瓷,2008(11):47-52. CHEN G F, XU Y W. Selection and determination of design parameters of screw conveyor in ceramics industrial. Ceramics, 2008(11):47-52. (in Chinese with English abstract)
22	张东海.螺旋输送机的优化研究. 辽宁,大连:大连理工大学,2006:16-18 ZHANG D H. The optimization research of screw conveyor. Dalian, Liaoning: Dalian University of Technology, 2006:16-18. (in Chinese with English abstract)
23	王明峰,蒋恩臣,李伯松,等.稻壳连续热解特性研究. 太阳能学报,2012,33(1):168-172. WANG M F, JIANG E C, LI B S, et al. Rice continuous pyrolysis characteristics research. Journal of Solar Energy, 2012,33(1):168-172. (in Chinese with English abstract)
24	张秀丽,刘云鹏,李连豪,等.有机肥生产中的多段式搅龙设计与性能试验. 农业工程学报,2018,3(3):49-56. DOI:10.11975/j.issn.1002-6819.2018.03.007 ZHANG X L, LIU Y P, LI L H, et al. Design and performance experiment of multi-segment type auger in process of organic fertilizer production. Transactions of the CSAE, 2018,3(3):49-56. (in Chinese with English abstract) doi: 10.11975/j.issn.1002-6819.2018.03.007
25	李云雁,胡传荣.实验设计与数据处理.北京:化学工业出版社,2008:158-162. LI Y Y, HU C R. Experiment Design and Data Processing. Beijing: Chemical Industry Press, 2008:158-162. (in Chinese)

[1]	顿国强,高志勇,郭艳玲,刘宇轩,毛宁,纪文义. 圆弧齿轮排肥器圆弧结构参数仿真试验及优化[J]. 浙江大学学报（农业与生命科学版）, 2020, 46(5): 625-636.
[2]	张方明, 李佳明, 陈家松. 基于双天线GPS接收机的麦冬收获机自动水平系统的研制(英文)[J]. 浙江大学学报（农业与生命科学版）, 2018, 44(4): 445-450.
[3]	王博, 王俊, 杜冬冬. 基于HyperMesh 和LS-DYNA 的玉米籽粒碰撞损伤动态过程的有限元分析[J]. 浙江大学学报（农业与生命科学版）, 2018, 44(4): 465-475.
[4]	伍文杰, 吴崇友. 油菜联合收割机的割台参数优化[J]. 浙江大学学报（农业与生命科学版）, 2018, 44(4): 481-489.
[5]	王志明, 吕彭民, 陈霓, 马广. 水稻籽粒连接力分布频谱分析及联合收割机差速脱粒装置研究[J]. 浙江大学学报(农业与生命科学版), 2017, 43(1): 120-127.
[6]	李玥，李应洪，赵建红，孙永健，徐徽，严奉君，谢华英，马均. 缓控释氮肥对机插稻氮素利用特征及产量的影响[J]. 浙江大学学报(农业与生命科学版), 2015, 41(6): 673-684.
[7]	梁喜凤, 蔡阳阳, 王永维. 番茄钵苗自动移栽钵体物理机械特性试验[J]. 浙江大学学报(农业与生命科学版), 2015, 41(5): 616-622.
[8]	胡金冰，吴剑锋，王俊. 甘蔗断尾机构工作稳定性的虚拟仿真分析与试验验证[J]. 浙江大学学报(农业与生命科学版), 2015, 41(4): 483-491.
[9]	冯寅洁, 乔勇升, 陈伟, 冯成玉, 应铁进. 固相萃取超高效液相色谱荧光法检测植物油中苯并［a］芘[J]. 浙江大学学报(农业与生命科学版), 2015, 41(2): 189-194.
[10]	杨静，周赐琴，郑钜圣，李铎. 不同地域环境对栝楼籽和栝楼籽油营养成分的影响（英文）*[J]. 浙江大学学报(农业与生命科学版), 2014, 40(6): 661-669.
[11]	王俊, 胡金冰, 吴剑锋. 我国甘蔗收获机虚拟设计综述*[J]. 浙江大学学报(农业与生命科学版), 2014, 40(5): 568-578.
[12]	王志明1,2, 马广2, 吕彭民1, 陈霓2 . 联合收获机切割器驱动装置减振设计与试验*[J]. 浙江大学学报(农业与生命科学版), 2014, 40(5): 579-584.
[13]	胡金冰，王俊，胡莹. 虚拟样机仿真的甘蔗扶蔗器参数优化*[J]. 浙江大学学报(农业与生命科学版), 2014, 40(1): 111-118.
[14]	李兴1,2，李建平1,2，陈正贝1,2，朱盘安3，邱景图1,2. 斜切针接式穴盘蔬菜嫁接机关键机构的设计与试验*[J]. 浙江大学学报(农业与生命科学版), 2013, 39(6): 663-667.
[15]	魏俞涌1，陆军2, 盛奎川3，钱湘群3，沈俊峰2. 设施园艺基质填料机设计与性能研究*[J]. 浙江大学学报(农业与生命科学版), 2013, 39(3): 318-324.

Viewed

Full text

Abstract

Cited

Shared

Discussed