Please wait a minute...
Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering)  2015, Vol. 16 Issue (5): 387-394    DOI: 10.1631/jzus.A1400220
Special part-issue for selected papers of the 13th CIRP CAT 2014     
An adaptive design method for understanding tolerance in the precision stamping process
Xun Gong, Yi-xiong Feng, Zi-wu Ren, Jin Cheng, Jian-rong Tan
The State Key Laboratory of Fluid Power Transmission and Control, Zhejiang University, Hangzhou 310027, China; Robotics and Micro Systems Center, Soochow University, Suzhou 215021, China
Download:     PDF (0 KB)     
Export: BibTeX | EndNote (RIS)      

Abstract  With the development of precision manufacturing, the understanding of tolerance has become a research hotspot in the field of manufacturing. An adaptable design method for understanding tolerance in the precision stamping process is proposed in this study. First, fluctuations of tolerance which are caused by differences in the stamping process are analyzed, such as differences in material and thickness, which can lead to changes in the metal flow stress curve. Second, a condition-driven adaptive design method is constructed based on a monitoring system and hydraulic control system. The mapping rules between multiple disturbance factors and the execution strategy are established by the hidden Markov model algorithm. Third, executive parameters, such as velocity, pressure, and gaps, are calculated and optimized by the data statistics of partial tolerance fluctuations in the control module. Then disturbances of various conditions could be adaptively controlled timely and effectively by the executive parameters. Finally, the adaptive design method for tolerance of one precision stamping part is applied, and the effect of the application is proved by the optimized results.

Key wordsAdaptive design      Tolerance      Condition-driven      Precision stamping process     
Received: 23 July 2014      Published: 04 May 2015
CLC:  TH161.12  
Cite this article:

Xun Gong, Yi-xiong Feng, Zi-wu Ren, Jin Cheng, Jian-rong Tan. An adaptive design method for understanding tolerance in the precision stamping process. Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2015, 16(5): 387-394.

URL:

http://www.zjujournals.com/xueshu/zjus-a/10.1631/jzus.A1400220     OR     http://www.zjujournals.com/xueshu/zjus-a/Y2015/V16/I5/387

[1] Philipp Ziegler, Sandro Wartzack. A statistical method to identify main contributing tolerances in assemblability studies based on convex hull techniques[J]. Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2015, 16(5): 361-370.
[2] Yan-long Cao, Luc Mathieu, Jane Jiang. Key research on computer aided tolerancing[J]. Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2015, 16(5): 335-340.
[3] Yifei He, Joseph K. Davidson, Jami J. Shah. Tolerance-Maps for line-profiles constructed from Boolean intersection of T-Map primitives for arc-segments[J]. Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2015, 16(5): 341-352.
[4] Antoine Dumas, Jean-Yves Dantan, Nicolas Gayton, Thomas Bles, Robin Loebl. An iterative statistical tolerance analysis procedure to deal with linearized behavior models[J]. Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2015, 16(5): 353-360.
[5] Shervin VAKILI, Sied Mehdi FAKHRAIE, Siamak MOHAMMADI, Ali AHMADI. Low-cost fault tolerance in evolvable multiprocessor systems: a graceful degradation approach[J]. Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2009, 10(6): 922-926.
[6] WANG Shu-juan, SHA You-tao, ZHANG Hui, ZHAI Guo-fu. Method of reliability tolerance design based on EDA technology and its application on DC hybrid contactor[J]. Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2007, 8(3 ): 15-.
[7] YE Xue-rong, LIANG Hui-min, ZHAI Guo-fu. Discussion on dynamic reliability tolerance design technology of electromagnetic relay[J]. Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2007, 8(3 ): 17-.
[8] GUO Hui, WANG Yun-peng, WANG Zhi-guang, ZHOU Jing-li. Improving network service performance and reliability via links trunking technologies[J]. Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2006, 7(6 ): 11-.
[9] CHEN Jun-sheng, MO Hai-hong. Study on effect of segments erection tolerance and wedge-shaped segment on segment ring in shield tunnel[J]. Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2006, 7(11): 10-.
[10] CAO Yan-long, LIU Yu-sheng, MAO Jian, YANG Jiang-xin. 3DTS: A 3D tolerancing system based on mathematical definition[J]. Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2006, 7(11): 4-.
[11] TANG Jing-fan, ZHOU Bo, HE Zhi-jun. Policy driven and multi-agent based fault tolerance for Web services[J]. Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2005, 6( 7): 12-.
[12] CAI Min, YANG Jiang-xin, WU Zhao-tong. Mathematical model of cylindrical form tolerance[J]. Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2004, 5(7): 890-895.
[13] MAO Chuan-zao, YANG Ling, ZHENG Bing-song, WU Yun-rong, LIU Fei-yan, YI Ke-ke, WU Ping. Comparative mapping of QTLs for Al tolerance in rice and identification of positional Al-induced genes[J]. Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2004, 5(6): 634-643.
[14] SONG Ping, SUN Jian-ling, HE Zhi-jun. Circle quorum system-based non-stop network service model[J]. Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2004, 5(5): 550-557.
[15] CAO Yan-long, YANG Jiang-xin, WU Zhao-tong, WU Li-qun. A robust tolerance design method based on process capability[J]. Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2004, 5(1): 81-85.