Design Theory and Methodology |
|
|
|
|
Disassembly energy analysis of the engineering hydraulic cylinder |
WANG Fu-lin, YAN Shun, ZHANG Shuai |
College of Mechanical and Vehicle Engineering, Hunan University, Changsha 410082, China |
|
|
Abstract Disassembly energy is the key criteria of product disassembly evaluation,which is of great significance to the product design for disassembly,as well as the recycling decision for remanufacturing.Based on graph theory,the disassembly constraint graph of the hydraulic cylinder was constructed,and the disassembly sequence was generated.The disassembly energy models of the component and parts were developed,as well as the energy consumption models that the parts removed by conveyor belt were defined.The mathematical relationships of the energy consumption to remove the typical connection of the cylinder parts were proposed.An actually existing engineering hydraulic cylinder served as an example for the disassembly energy analysis.This researches are contributed to the disassembly sequence planning and the design of special disassembly equipment for the hydraulic cylinder,and also to its design for disassembly.
|
Received: 13 October 2015
Published: 28 June 2016
|
|
工程液压油缸的拆解能量分析
拆解能量是产品可拆卸性评价的关键指标,对产品的可拆卸性设计和再制造回收决策具有重要意义.基于图论思想,构建油缸的拆解约束图并生成油缸的拆卸序列;定义零部件拆解能量的组成模型和传送带移出零部件的能量消耗模型;讨论油缸零部件间典型连接方式与约束解除所消耗能量的数学关系.以某型号工程液压油缸为例,对其零部件的不同拆卸序列进行总的拆解能量分析计算与评估,为油缸的拆卸序列规划、专用拆卸设备设计和液压油缸的可拆卸性设计提供参考.
关键词:
液压油缸,
拆解能量,
拆解约束模型,
传送带模型
|
|
[1] 朱胜,姚巨坤.再制造设计理论及应用[M].北京:机械工业出版社,2009:43-50. ZHU Sheng,YAO Ju-kun.Remanufacturing design theory and application [M].Beijing:Mechanical Industry Press,2009:43-50.
[2] 于随然,陶璟,陈泓,等.基于拆卸时间的产品可拆卸性评价及改进设计[J].上海交通大学学报,2007,41(9):1476-1478. YU Sui-ran,TAO Jing,CHEN Hong,et al.The time based evaluation of product disassemblibility and design improvement[J].Journal of Shanghai Jiaotong University,2007,41(9):1476-1478.
[3] 孙有朝,黄进永,王伟,等.基于零件故障率和拆卸时间的产品拆卸性定量评估方法[J].机械工程学报,2010,46(13):148-154. SUN You-chao,HUANG Jin-yong,WANG Wei,et al.Quantitative evaluation method of product disassembly based on parts failure rate and disassembly time [J].Journal of Mechanical Engineering,2010,46(13):148-154.
[4] KROLL E,CARVER B S.Disassembly analysis through time estimation and other metrics[J].Robotics and Computer-Integrated Manufacturing,1999,15(3):191-200.
[5] GO T F,WAHAB D A,RAHMAN M N A,et al.Genetically optimised disassembly sequence for automotive component reuse [J].Expert Systems with Application,2012,39(5):5409-5417.
[6] BEATRIZ G,BELARMINO A D.A scatter search approach to the optimum disassembly sequence problem [J].Computers & Operations Research,2006,33(5):1776-1793.
[7] 郭希旺,刘士新,王大志,等.多目标拆卸序列优化问题的分散搜索算法[J].东北大学学报,2012,33(1):57-59. GUO Xi-wang,LIU Shi-xin,WANG Da-zhi,et al.Scatter search for solving multi-objective diassembly sequence optimization problems[J].Journal of Northeastern University,2012,33(1):57-59.
[8] 张雷,彭宏伟,卞本阳,等.复杂产品并行拆解建模及规划方法研究[J].中国机械工程,2014,25(7):937-943. ZHANG Lei,PENG Hong-wei,BIAN Ben-yang,et al.Parallel disassembly modeling and planning method of complex products[J].China Mechanical Engineering,2014,25(7):937-943.
[9] 田广东,储江伟,刘玉梅,等.产品拆解混合图模型构建与能量评估方法[J].计算机集成制造系统,2012,18(22):2614-2618. TIAN Guang-dong,CHU Jiang-wei,LIU Yu-mei,et al.Construction and energy evaluation method for hybrid graph model of product disassembly[J].Computer Integrated Manufacturing Systems,2012,18(22):2614-2618.
[10] LI J R,TOR S B,KHOO L P.A hybrid disassembly sequence planning approach for maintenance[J].Journal of Computing and Information Science in Engineering,2002,2(1):28-37.
[11] 张秀芬,胡志勇,蔚刚,等.基于联结元的复杂产品拆卸模型构建方法[J].机械工程学报,2014,50(9):123-130. ZHANG Xiu-fen,HU Zhi-yong,WEI Gang,et al.Disassembly modeling method for complex products based on connector structure units[J].Journal of Mechanical Engineering,2014,50(9):123-130.
[12] 郭伟祥,刘光复,刘志峰,等.产品拆卸运动仿真与干涉分析[J].计算机集成制造系统,2006,12(4):517-519. GUO Wei-xiang,LIU Guang-fu,LIU Zhi-feng,et al.Product disassembly motion simulation & interference analysis[J].Computer Integrated Manufacturing Systems,2006,12(4):517-519.
[13] 江吉彬,许明三,曾寿金,等.废旧机电产品再制造的拆卸路径规划[J].农业机械学报,2009,40(10):204-206.
JIANG Ji-bin,XU Ming-san,ZENG Shou-jin,et al.Disassembly path planning method of waste electromechanical products in remanufacturing[J].Journal of Agricultural Machinery,2009,40(10):204-206.
[14] 李辰,朱勇军,侯兆欣,等.钢结构高强度螺栓连接紧固原理分析及螺母转角法的试验研究[J].建筑结构,2013,43(增刊):449-452. LI Chen,ZHU Yong-jun,HOU Zhao-xin,et al.Theoretical and testing study on tigtening behavior of high-strength bolts and turn-of-nut method [J].Building Structure,2013,43(supplement):449-452.
[15] SUGA T,SANESHIGE K,FUJIMOTO J.Quantitative disassembly evaluation[C]//Proc IEEE Symp Electronics and Environment.Dallas,May.6-8,1996. |
|
Viewed |
|
|
|
Full text
|
|
|
|
|
Abstract
|
|
|
|
|
Cited |
|
|
|
|
|
Shared |
|
|
|
|
|
Discussed |
|
|
|
|