Abstract The dynamic characteristics is an important index to measure the performance of machine tools.However, there is no better method to evaluate the dynamic characteristics of whole NC (numerical control) machine tool. Through the excitation of real dynamic cutting force to the NC machine tool, the dynamic characteristics of the machine tool under the action of cutting force can be quickly obtained. In view of the fact that the cutting parameters would affect the amplitude of cutting force corresponding to each frequency component, a dynamic excitation force model was established based on the dynamic cutting forces under different sample materials and cutting parameters.The dynamic characteristics of the NC machine tool in different frequency bands could be tested by frequency band excitation. Through the finite element simulation analysis, the dynamic characteristics of NC machine tool in each frequency band was judged. The main frequency components in the vibration of machine tool were obtained by fast Fourier transform of vibration signal, which could provide guidance for optimizing the dynamic characteristics of machine tool. The dynamic stiffness of different machine tools under excitation of various dynamic cutting forces was compared to distinguish which machine tool had better dynamic characteristics. Finally, the simulation results were verified by the excitation test. The results indicate that the above method is simple and practical, and can quickly evaluate the dynamic characteristics of NC machine tool, which has certain practical value.
[1] WECKM,TEIPEK. 金属切削机床的动态特性[M]. 张慧聪,李兴福,译.北京:机械工业出版社,1985:3-12. WECKM, TEIPEK. Dynamic characteristics of metal cutting machine tools[M]. Translated by ZHANG Hui-cong, LI Xing-fu. Beijing: China Machine Press, 1985:3-12. [2] 张广鹏,黄玉美,赵宏林,等. 一种机床动态特性的模糊评价方法[J]. 制造技术与机床,2001(1):14-16. doi: 10. 3969/j.issn.1005-2402.2001.01.006 ZHANGGuang-peng, HUANGYu-mei, ZHAOHong-lin, et al. A fuzzy evaluating method for dynamics of machine tools[J]. Manufacturing Technology and Machine Tool, 2001(1): 14-16. [3] 张广鹏,史文浩,黄玉美,等. 机床整机动态特性的预测解析建模方法[J]. 上海交通大学学报,2001,35(12): 1834-1837. doi:10.3321/j.issn:1006-2467.2001.12.017 ZHANGGuang-peng, SHIWen-hao, HUANGYu-mei, et al. Modeling and analysis method of dynamical characteristics for a whole machine tool structure[J]. Journal of Shanghai Jiaotong University, 2001,35(12): 1834-1837. [4] 刘世豪,叶文华,唐敦兵,等. 基于层次分析法的数控机床性能模糊综合评判[J]. 山东大学学报(工学版),2010,40(1):68-72,92. LIUShi-hao, YEWen-hua, TANGDun-bing, et al. Fuzzy comprehensive evaluation for the performance of a numerical control machine tool based on the analytic hierarchy process[J]. Journal of Shandong University (Engineering Science), 2010, 40(1): 68-72, 92. [5] YIGITA S, ULSOYA G. Dynamic stiffness evaluation for reconfigurable machine tools including weakly non-linear joint characteristics[J]. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 2002, 216(1): 87-101. doi:10.1243/0954405021519726 [6] 丁文政,汪木兰,朱松青,等. 高档数控机床动态性能的评价研究[J]. 机床与液压,2014,42(23):34-37. doi:10. 3969/j.issn.1001-3881.2014.23.009 DINGWen-zheng, WANGMu-lan, ZHUSong-qing, et al. Evaluation study of dynamic performance for high-grade CNC machine tools[J]. Machine Tool and Hydraulics, 2014, 42(23): 34-37. [7] ALTINTASY, BRECHERC, WECKM, et al. Virtual machine tool[J]. CIRP Annals, 2005, 54(2): 115-138. [8] 张生余. 由幅相频率特性评价机床的动态稳定性[J]. 振动、测试与诊断,1984(2):14-18. doi: 10. 16450/j.cnki.issn.1004-6801-1984.02.004 ZHANGSheng-yu. Using amplitude-phase frequency characteristics evaluate the dynamic stability of the machine tool[J]. Journal of Vibration Measurement and Diagnosis, 1984(2): 14-18. [9] 张耀满,王旭东,蔡光起,等. 高速机床有限元分析及其动态性能试验[J]. 组合机床与自动化加工技术, 2004(12):15-17. doi: 10.3969/j.issn.1001-2265.2004.12.006 ZHANGYao-man, WANGXu-dong, CAIGuang-qi, et al. FEA and dynamic characteristic experiment of high speed machine tool[J]. Modular Machine Tool and Automatic Manufacturing Technique, 2004(12): 15-17. [10] LEE J H, YANGS H, KIMY S. Evaluation for static and dynamic characteristics of a miniaturized machine tool according to its configuration[C]//ASME 2006 International Mechanical Engineering Congress and Exposition, Chicago, Nov. 5-10, 2006. doi:10.1115/IMECE2006-14261 [11] WANGJ J J, CHANGH C. Extracting cutting constants via harmonic force components for a general helical end mill[J]. International Journal of Advanced Manufacturing Technology, 2004, 24(5/6): 415-424.doi: 10.1007/s00170-003-1664-4 [12] 刘强. 数控铣削加工过程仿真与优化[M]. 北京:航空工业出版社,2000:25-26. LIUQiang. NC milling machining process simulation and optimization[M]. Beijing: Aviation Industry Press, 2000: 25-26. [13] 王俊强. 机床整机结构方案设计系统及其关键技术研究[D]. 天津:天津大学机械工程学院,2017:94-97. WANGJun-qiang. Research on the scheme design system and its key techniques for machine tool structure[D]. Tianjin: Tianjin University, School of Mechanical Engineering, 2017: 94-97. [14] 顾思闽,胡小秋,汪振华. 机床固定结合面动态特性参数实验研究[J]. 机床与液压,2011,39(17):12-14. doi: 10.3969/j.issn.1001-3881.2011.17.004 GUSi-min, HUXiao-qiu, WANGZhen-hua. Experimental research on dynamic characteristic parameters of fixed joints[J]. Machine Tool and Hydraulics, 2011, 39(17): 12-14. [15] 李建华,赵翠萍. 螺栓结合面接触刚度和接触阻尼[J]. 郑州大学学报(自然科学版),1993,25(4):53-57. LIJian-hua, ZHAOCui-ping. On contact stiffness and contact damping of bolted joints[J]. Journal of Zhengzhou University (Natural Science), 1993, 25(4): 53-57. [16] GUOT, LIL, CAIL, et al. Alternative method for identification of the dynamic properties of bolted joints[J]. Journal of Mechanical Science and Technology, 2012, 26(10): 3017-3027. doi:10.1007/s122-06-012-0815-7 [17] DENGCong-ying, YINGuo-fu,FANGHui, et al. Dynamic characteristics optimization for a whole vertical machining center based on the configuration of joint stiffness[J]. The International Journal of Advanced Manufacturing Technology, 2015, 76(5): 1225-1242.doi:10.1007/s00170-014-6355-9 [18] HUNGJ P, LAIY L, LINC Y, et al. Modeling the machining stability of a vertical milling machine under the influence of the preloaded linear guide[J]. International Journal of Machine Tools & Manufacture, 2011, 51(9): 731-739. doi:10.1016/j.ijmachtools.2011.05.002