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工程设计学报  2022, Vol. 29 Issue (3): 309-317    DOI: 10.3785/j.issn.1006-754X.2022.00.046
保质设计     
基于改进Mask Scoring R-CNN的铲齿磨损检测研究
卢进南(),刘扬,王连捷,杨润坤,丁振志
辽宁工程技术大学 机械工程学院,辽宁 阜新 123000
Research on shovel tooth wear detection based on improved Mask Scoring R-CNN
Jin-nan LU(),Yang LIU,Lian-jie WANG,Run-kun YANG,Zhen-zhi DING
College of Mechanical Engineering, Liaoning Technical University, Fuxin 123000, China
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摘要:

为了实现在电铲工作过程中对铲齿磨损进行实时检测,防止因铲齿磨损而影响电铲开采效率,提出了一种基于改进Mask Scoring R-CNN(region convolutional neural network,区域卷积神经网络)的铲齿实例分割模型。首先,以ResNet-101(residual network, 残差网络)和改进的FPN(feature pyramid networks,特征金字塔网络)作为主干网络,提取高、低特征层的语义信息和细节特征并融合,结合ROI Align层对局部特征层进行裁剪和归一化处理,以完成目标检测与实例分割;然后,基于获取的铲齿分割效果图以及二值化掩码图形信息,计算实例分割后图像中铲齿部分的像素面积,以判断其磨损情况。结果表明,以ResNet-101和改进FPN为主干网络的铲齿实例分割模型在测试集上的平均像素精度为90.76%,平均交并比为83.62%,相比于以ResNet-101和传统FPN为主干网络的实例分割模型分别提升了1.18%和1.21%。在电铲采掘工作现场进行8次铲齿磨损检测实验,检测到的每颗铲齿的磨损程度波动幅度均小于2%,均方差为0.7左右,说明所提出的实例分割模型对铲齿有较好的分割效果和稳定性,基本满足磨损检测要求。研究结果可为铲齿磨损状态的智能化检测提供新思路。

关键词: 铲齿细节特征实例分割二值化掩码磨损检测    
Abstract:

In order to realize the real-time wear detection for shovel teeth during the working process of electric shovel, and prevent the mining efficiency of electric shovel from being affected by the shovel tooth wear, a shovel tooth instance segmentation model based on the improved Mask Scoring R-CNN (regional convolutional neural network) was proposed.Firstly, taking the ResNet-101 (residual network) and improved FPN (feature pyramid networks) as the backbone network, the semantic information and detail features of high and low feature layers were extracted and fused, and then the local feature layer was trimmed and normalized by combining with the ROI Align layer, so as to complete target detection and instance segmentation; then, based on the obtained shovel tooth segmentation effect image and binary mask graphic information, the pixel area of shovel tooth in the image after instance segmentation was calculated to judge its wear condition. The results showed that the mean pixel accuracy of the shovel tooth instance segmentation model with ResNet-101 and improved FPN as the backbone network was 90.76% and its mean intersection over union was 83.62% on the test set, which was 1.18% and 1.21% higher than that of the instance segmentation model with ResNet-101 and traditional FPN as the backbone network, respectively. Eight shovel tooth wear detection experiments were carried out at the electric shovel excavation site, and the fluctuation amplitude of detected wear degree of each tooth was less than 2%, and the mean square error was about 0.7, which indicated that the proposed instance segmentation model had good segmentation effect and stability for the shovel tooth, and basically met the requirements of wear detection. The research results can provide new ideas for the intelligent detection of shovel tooth wear state.

Key words: shovel tooth    detail feature    instance segmentation    binary mask    wear detection
收稿日期: 2021-09-17 出版日期: 2022-07-05
CLC:  TH 39  
基金资助: 国家自然科学基金资助项目(51874158)
作者简介: 卢进南(1979—),男,辽宁丹东人,副教授,博士,从事机电液装备自动化及智能控制基础和技术研究,E-mail:21020331@qq.comhttps://orcid.org/0000-0002-8046-2672
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引用本文:

卢进南,刘扬,王连捷,杨润坤,丁振志. 基于改进Mask Scoring R-CNN的铲齿磨损检测研究[J]. 工程设计学报, 2022, 29(3): 309-317.

Jin-nan LU,Yang LIU,Lian-jie WANG,Run-kun YANG,Zhen-zhi DING. Research on shovel tooth wear detection based on improved Mask Scoring R-CNN[J]. Chinese Journal of Engineering Design, 2022, 29(3): 309-317.

链接本文:

https://www.zjujournals.com/gcsjxb/CN/10.3785/j.issn.1006-754X.2022.00.046        https://www.zjujournals.com/gcsjxb/CN/Y2022/V29/I3/309

图1  基于改进Mask Scoring R-CNN的铲齿实例分割模型总体框架
图2  ResNet-101中残差模块的结构示意
图3  基于ResNet-101提取的铲齿特征图
图4  改进后的FPN结构
图5  铲齿实例分割网络结构
图6  掩码回归网络结构
图7  铲齿图像增强效果
图8  铲齿图像实例分割标注结果
图9  基于不同ResNet的铲齿实例分割模型的损失值变化曲线
图10  基于不同主干网络的铲齿实例分割模型的精度—召回率曲线
主干网络Am/%Im/%t/s
Garb Cut算法89.7882.440.765
ResNet-50+FPN88.0480.370.282
ResNet-101+ FPN89.5882.410.347
ResNet-10+改进FPN90.7683.620.376
表1  基于不同主干网络的铲齿实例分割模型的性能对比
图11  基于改进Mask Scoring R-CNN的铲齿实例分割效果
图12  铲齿像素面积计算过程
图13  铲齿磨损状态检测系统硬件平台
图14  第1次磨损检测实验中提取的各铲齿轮廓
铲齿像素面积检测值/像素真实面积检测值/mm2磨损程度/%报警情况
1号10 186.5109 502.821 813.64
2号11 186.5120 252.620 35.17
3号11 679.0125 546.896 10.99
4号11 098.0119 301.263 15.92
5号10 448.5112 319.269 211.42
表2  第1次铲齿磨损检测实验的结果
图15  铲齿磨损检测实验结果
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