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工程设计学报  2018, Vol. 25 Issue (2): 223-229    DOI: 10.3785/j.issn.1006-754X.2018.02.014
通用零部件设计     
用于相位衬度CT成像的大型精密转台轴系设计与分析
曾维俊1, 于广东2, 雷恒波1, 王钟周1, 孙海旋1
1. 中国科学院 苏州生物医学工程技术研究所, 江苏 苏州 215163;
2. 中国科学院 长春光学精密机械与物理研究所, 吉林 长春 130033
Design and analysis of large-size precision turntable shafting for phase contrast CT imaging
ZENG Wei-jun1, YU Guang-dong2, LEI Heng-bo1, WANG Zhong-zhou1, SUN Hai-xuan1
1. Suzhou Institute of Biomedical Engineering and Technology, Chinese Academy of Sciences, Suzhou 215163, China;
2. Changchun Institute of Optics, Fine Mechanics and Physics, Chinese Academy of Sciences, Changchun 130033, China
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摘要:

针对X射线相位衬度CT(computed tomography,计算机断层扫描)成像的高分辨率、高稳定性要求,设计了大型精密转台。转台采用焊接结构和密珠轴系支撑,具有质量轻、阻力小、回转精度高的特点。介绍了转台轴系的结构设计和工艺路线,根据成像视野区允许的运动误差对轴系精度指标进行了分解。通过静态分析、惯性释放分析和模态分析研究了转台的静、动态性能并验证了其结构刚度的合理性,结合精度分析对轴系关键部件的几何误差进行了分配,误差综合结果满足指标要求。最后,对转台样机的轴系精度进行了检测,结果表明各项指标满足相位衬度成像要求。焊接结构的轻量化设计和轴系精度分析方法对大型转台轴系的研发具有一定的借鉴意义。

关键词: 相位衬度成像大型精密转台焊接转台轴系设计误差分析    
Abstract:

A large-size precision turntable was designed for the requirement of high resolution and high stability of the X-ray phase contrast CT (computed tomography) imaging. The turntable adopted welding structure and dense ball bearing support, with the feature of light weight, low resistance and high rotary precision. The turntable shafting's structure design and process route were introduced. The accuracy index of the shafting was decomposed according to the motion error allowed in the imaging field. The static and dynamic performance of the turntable was studied by static analysis, inertial release analysis and modal analysis, which proved that the structure rigidity was reasonable. Combined with the precision analysis, the geometric error of important components of the shafting was distributed, and the synthesis error satisfied satisfied with the requirement of index. Finally, the shafting of the turntable prototype was tested. The results showed that the turntable met the requirements of phase contrast CT imaging. The design of lightweight welding structure and the method of shafting accuracy analysis have some reference for large-size turntable shafting development.

Key words: phase contrast imaging    large-size precision turntable    welding turntable    shafting design    error analysis
收稿日期: 2017-12-07 出版日期: 2018-04-28
CLC:  TH122  
基金资助:

国家重大科研装备研制项目(CZBZDY20140002);吉林省科技攻关计划项目(20160204026YY)

通讯作者: 孙海旋(1985-),男,江苏徐州人,研究员,博士,从事医学体外诊断仪器开发研究,E-mail:sunhx@sibet.ac.cn     E-mail: sunhx@sibet.ac.cn
作者简介: 曾维俊(1989-),男,江苏盐城人,助理研究员,硕士,从事精密仪器结构设计与分析研究,E-mail:zengwj0423@163.com,http://orcid.org/0000-0002-9653-1396
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引用本文:

曾维俊, 于广东, 雷恒波, 王钟周, 孙海旋. 用于相位衬度CT成像的大型精密转台轴系设计与分析[J]. 工程设计学报, 2018, 25(2): 223-229.

ZENG Wei-jun, YU Guang-dong, LEI Heng-bo, WANG Zhong-zhou, SUN Hai-xuan. Design and analysis of large-size precision turntable shafting for phase contrast CT imaging. Chinese Journal of Engineering Design, 2018, 25(2): 223-229.

链接本文:

https://www.zjujournals.com/gcsjxb/CN/10.3785/j.issn.1006-754X.2018.02.014        https://www.zjujournals.com/gcsjxb/CN/Y2018/V25/I2/223

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