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A Web-based machining process monitoring system for E-manufacturing implementation
SHIN Bong-cheol, KIM Gun-hee, CHOI Jin-hwa, JEON Byung-cheol, LEE Honghee, CHO Myeong-woo, HAN Jin-yong, PARK Dong-sam
Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2006, 7(9): 2-.
https://doi.org/10.1631/jzus.2006.A1467
Recently, with the rapid growth of information technology, many studies have been performed to implement Web-based manufacturing system. Such technologies are expected to meet the need of many manufacturing industries who want to adopt E-manufacturing system for the construction of globalization, agility, and digitalization to cope with the rapid changing market requirements. In this research, a real-time Web-based machine tool and machining process monitoring system is developed as the first step for implementing E-manufacturing system. In this system, the current variations of the main spindle and feeding motors are measured using hall sensors. And the relationship between the cutting force and the spindle motor RMS (Root Mean Square) current at various spindle rotational speeds is obtained. Thermocouples are used to measure temperature variations of important heat sources of a machine tool. Also, a rule-based expert system is applied in order to decide the machining process and machine tool are in normal conditions. Finally, the effectiveness of the developed system is verified through a series of experiments.
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CAD-VR geometry and meta data synchronization for design review applications
SCHILLING Arne, KIM Seokryul, WEISSMANN Daniel, TANG Ziying, CHOI Sangsu
Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2006, 7(9): 4-.
https://doi.org/10.1631/jzus.2006.A1482
In this paper we present the MEMPHIS middleware framework for the integration of CAD geometries and assemblies with derived Virtual Reality (VR) models and its specific meta data and attributes. The goal of this work is to connect real time VR applications, especially for the Design Review, with enterprise software storing and managing CAD models (Product Data Management—PDM). The preparation of VR models requires expert knowledge, is time consuming, and includes selection of required CAD data, tessellation, healing of unwanted gaps, applying materials and textures, and special surface and light effects. During the Design Review process, decisions are made concerning the choice of materials and surface forms. While materials can be switched directly on the VR model, the modification of part geometries must be made on the CAD model. Our system synchronizes modifications of the original CAD geometries and of attributes that are relevant for the realistic rendering using the PLM Services standard. Thus, repeated work for the VR preparation can be avoided.
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Parametric design of a part with free-form surfaces
KIM Yeoung-il, KIM Li-ra, JUN Cha-soo
Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2006, 7(9): 10-.
https://doi.org/10.1631/jzus.2006.A1530
3D solid models for parts with regular-form surfaces (PRFSs) are effectively generated using traditional parametric design techniques. A new model is obtained by changing some parameters defining the model. The parts with free-form surfaces (PFFSs), however, cannot be defined by several parameters. Usually they are defined by some geometric elements like profile curves. The traditional parametric design approaches have not easily dealt with the PFFSs. A method for generating a solid model and an engineering drawing for PFFSs is proposed in this paper: First, the new profiles are generated from input point data. Second, the profile information is extracted from the existing model. Last, the old profiles are replaced with the new profiles. This method can preserve the associative information of the existing model and automatically generate the drawing including views, dimensions, and annotations. The proposed method has been implemented using a commercial CAD/CAM system, Unigraphics, and API functions written in C-language, and were applied to the blades of a turbine generator. Some illustrative examples are provided in order to show the effectiveness of the proposed method.
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Control mesh representation of a class of minimal surfaces
XU Gang, WANG Guo-zhao
Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2006, 7(9): 12-.
https://doi.org/10.1631/jzus.2006.A1544
Minimal surface is extensively employed in many areas. In this paper, we propose a control mesh representation of a class of minimal surfaces, called generalized helicoid minimal surfaces, which contain the right helicoid and catenoid as special examples. We firstly construct the Bézier-like basis called AHT Bézier basis in the space spanned by {1, t, sint, cost, sinht, cosht}, t∈[0,α], α∈[0,5π/2]. Then we propose the control mesh representation of the generalized helicoid using the AHT Bézier basis. This kind of representation enables generating the minimal surfaces using the de Casteljau-like algorithm in CAD/CAGD modelling systems.
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A family of quasi-cubic blended splines and applications
SU Ben-yue, TAN Jie-qing
Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2006, 7(9): 13-.
https://doi.org/10.1631/jzus.2006.A1550
A class of quasi-cubic B-spline base functions by trigonometric polynomials are established which inherit properties similar to those of cubic B-spline bases. The corresponding curves with a shape parameter α, defined by the introduced base functions, include the B-spline curves and can approximate the B-spline curves from both sides. The curves can be adjusted easily by using the shape parameter α, where dpi(α,t) is linear with respect to dα for the fixed t. With the shape parameter chosen properly, the defined curves can be used to precisely represent straight line segments, parabola segments, circular arcs and some transcendental curves, and the corresponding tensor product surfaces can also represent spherical surfaces, cylindrical surfaces and some transcendental surfaces exactly. By abandoning positive property, this paper proposes a new C2 continuous blended interpolation spline based on piecewise trigonometric polynomials associated with a sequence of local parameters. Illustration showed that the curves and surfaces constructed by the blended spline can be adjusted easily and freely. The blended interpolation spline curves can be shape-preserving with proper local parameters since these local parameters can be considered to be the magnification ratio to the length of tangent vectors at the interpolating points. The idea is extended to produce blended spline surfaces.
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A Web-based on-machine mould matching and measurement system based on CAD/CAM/CAI integration
CHOI Jin-hwa, JEON Byung-cheol, KIM Gun-hee, SHIN Bong-cheol, LEE Honghee, CHO Myeong-woo, SEONG Eun-je, PARK Dong-sam
Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2006, 7(9): 1474-1481.
https://doi.org/10.1631/jzus.2006.A1474
The purpose of this study is to develop a Web-based on-machine mould identification and measurement system. The Web-based mould identification system matches obtained vision information with CAD database. Developed Web-based system is to exchange messages between a server and a client by making of ActiveX control, and the result of mould identification is shown on Web-browser at remote site. For effective feature classification and extraction, the signature method is used to make meaningful information from obtained image data. For on-machine measurement of the matched mould, inspection database is constructed from CAD database using developed inspection planning methods. The results are simulated and analyzed using developed system to verify the effectiveness of the proposed methods.
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Texture classification based on EMD and FFT
XIONG Chang-zhen, XU Jun-yi, ZOU Jian-cheng, QI Dong-xu
Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2006, 7(9): 1516-1521.
https://doi.org/10.1631/jzus.2006.A1516
Empirical mode decomposition (EMD) is an adaptive and approximately orthogonal filtering process that reflects human’s visual mechanism of differentiating textures. In this paper, we present a modified 2D EMD algorithm using the FastRBF and an appropriate number of iterations in the shifting process (SP), then apply it to texture classification. Rotation-invariant texture feature vectors are extracted using auto-registration and circular regions of magnitude spectra of 2D fast Fourier transform (FFT). In the experiments, we employ a Bayesion classifier to classify a set of 15 distinct natural textures selected from the Brodatz album. The experimental results, based on different testing datasets for images with different orientations, show the effectiveness of the proposed classification scheme.
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A new fast algorithm for computing the distance between two disjoint convex polygons based on Voronoi diagram
YANG Cheng-lei, QI Meng, MENG Xiang-xu, LI Xue-qing, WANG Jia-ye
Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2006, 7(9): 1522-1529.
https://doi.org/10.1631/jzus.2006.A1522
Computing the distance between two convex polygons is often a basic step to the algorithms of collision detection and path planning. Now, the lowest time complexity algorithm takes O(logm+logn) time to compute the minimum distance between two disjoint convex polygons P and Q, where n and m are the number of the polygons’ edges respectively. This paper discusses the location relations of outer Voronoi diagrams of two disjoint convex polygons P and Q, and presents a new O(logm+logn) algorithm to compute the minimum distance between P and Q. The algorithm is simple and easy to implement, and does not need any preprocessing and extra data structures.
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20 articles
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