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工程设计学报
工程设计学报  2019, Vol. 26 Issue (5): 552-560    DOI: 10.3785/j.issn.1006-754X.2019.05.008
建模、仿真、分析与决策     
基于Plant Simulation的智能制造测试床仿真模型设计与应用
郑楠1, 岳磊2
1.西门子（中国）有限公司， 北京 100102
2.机械工业仪器仪表综合技术经济研究所， 北京 100055
Simulation model design and application of smart manufacturing test bed based on Plant Simulation
ZHENG Nan1, YUE Lei2
1.Siemens (China) Co., Ltd., Beijing 100102, China
2.Instrumentation Technology and Economy Institute, P. R. China, Beijing 100055, China
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摘要： 为了验证智能制造测试床的整体布局设计和制造工艺在生产运营环境下的合理性，利用西门子Plant Simulation工厂仿真软件进行生产节拍和设备利用率分析。首先，建立了按订单生产运行的制造生产线二维仿真模型，根据生产要求对二维仿真模型进行输入参数设定，并根据二维仿真模型运行后得到的分析统计结果进行工艺布局、物流布局和制造策略的优化。然后，在二维仿真模型基础上，为了让仿真模型在建设阶段和运营阶段具有更直观的展示效果，基于原三维设计图，在三维仿真模型中替换或导入各对象的三维模型，并运用Simltalk语言编写精细的三维位置坐标和动作路径动画程序，对仿真模型进行三维效果优化。结果表明优化后的智能制造测试床三维仿真模型可以实现与实际生产一致的业务运行模式，它具有更形象、逼真的动态运行展示效果。仿真结果可指导智能制造测试床的建设与优化，且在测试床投入运营后，仿真模型还能够接受运营数据以对测试床进行持续迭代的优化。提出的仿真模型设计方法为实现智能制造测试床的“数字孪生”奠定了基础。
Abstract: In order to verify the rationality of overall layout design and manufacturing process of the smart manufacturing test bed under the operating environment, the production cycle time and OEE (over all equipment efficiency) were simulated through the Siemens Plant Simulation plant software. Firstly, one make-to-order manufacturing line 2D simulation model was established and the input parameters of the 2D simulation model were set up according to production requirements. The process layout, logistics layout and manufacturing strategy were also optimized according to the statistical results obtained from the 2D simulation model. Based on the 2D simulation model, the corresponding 3D model was built and the 3D model of each object was replaced or imported in the 3D simulation model based on the original 3D design map， and the precise 3D position coordinates and action paths were coded with Simtalk language to make the model more impressive and dynamic in the construction stage and operation stage. The results showed that the optimized 3D simulation model of smart manufacturing test bed could realize the business operation mode consistent with the actual production, which had more vivid and realistic dynamic running display effect. The simulation results have guidance for the construction and optimization of the smart manufacturing test bed, and the simulation model can also accept the operational data to optimize the continuous iteration of the test bed during the operation stage. The proposed simulation model design method can lay the foundation for the realization of the digital twins of the smart manufacturing test bed.
收稿日期: 2018-01-08 出版日期: 2019-10-28
CLC:  TP 391.9  
基金资助: 工信部2017年智能制造综合标准化试验验证项目
通讯作者: 岳磊(1984—)，男，辽宁沈阳人，高级工程师，硕士，从事社会-技术系统、信息系统评价、智能制造及其标准化等研究,E-mail：yuelein@126.com，https://orcid.org/0000-0002-2148-3203     E-mail: yuelein@126.com
作者简介: 郑楠(1987—)，男，山东日照人，工程师，硕士，从事自动控制系统、MES系统等研究,E-mail：zhengnan2050@163.com，https://orcid.org/0000-0001-5170-0566
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引用本文:

郑楠, 岳磊. 基于Plant Simulation的智能制造测试床仿真模型设计与应用[J]. 工程设计学报, 2019, 26(5): 552-560.

ZHENG Nan, YUE Lei. Simulation model design and application of smart manufacturing test bed based on Plant Simulation. Chinese Journal of Engineering Design, 2019, 26(5): 552-560.

链接本文:

https://www.zjujournals.com/gcsjxb/CN/10.3785/j.issn.1006-754X.2019.05.008    或    https://www.zjujournals.com/gcsjxb/CN/Y2019/V26/I5/552

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