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Mechanics and Mechanical Engineering
J-integral resistance curve testing and evaluation
Xian-kui ZHU
Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2009, 10(11): 1541-1560.   https://doi.org/10.1631/jzus.A0930004
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In this paper a critical review is presented of the history and current state of the art of J-integral resistance curve testing and experimental evaluation methods in conjunction with a discussion of the development of the plane strain fracture toughness test standard ASTM E1820 developed by American Society for Testing and Materials (ASTM). Early research efforts on this topic are reviewed first. These include the J-integral concept, experimental estimates of the J-integral for stationary cracks, load line displacement (LLD) and crack mouth opening displacement (CMOD) based η factor equations, different formulations of J-integral incremental equations for growing cracks, crack growth corrected J-R curve determination, and experimental test methods. Recent developments in J-R curve testing and evaluation are then described, with emphasis on accurate J-integral incremental equations, a normalization method, a modified basic method, a CMOD direct method with use of incremental equations, relationships of plastic geometry factors, constraint-dependent J-R curve testing and correction approaches. An overview of the present fracture toughness test standard ASTM E1820-08a is then presented. The review shows that after more than 40 years of investigation and development, the J-integral resistance curve test methods in ASTM E1820 have become simpler, more cost-effective and more accurate.
Property of critical excitation for moment-resisting frames subjected to horizontal and vertical simultaneous ground motions
Kohei FUJITA, Izuru TAKEWAKI
Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2009, 10(11): 1561-1572.   https://doi.org/10.1631/jzus.A0930002
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It has often been reported that, when building structures are subjected to near-fault earthquake ground motions, horizontal and vertical impulsive inputs may cause critical damage during the first few seconds. In practical design of building structures, however, the safety check, taking into account the effect of multi-component ground motions, is hardly conducted except the design of important structures such as high-rise buildings and nuclear power plants. Furthermore, it is not clear how the correlation of multi-component ground motions influences the actual safety of structures. In this paper, the detailed property of critical excitation is discussed in association with the relationship between the characteristics of ground motions and those of structures. The properties of various auto power spectral density (PSD) functions of the horizontal and vertical ground motions are investigated, and those of the critical cross PSD function of these two-directional ground motions are found by a devised algorithm in a feasible complex plane. A closed-form expression is derived from the critical relation of the auto PSD functions of the simultaneous inputs. This critical excitation method provides us with a new approach for earthquake-resistant design against the possible future earthquake which causes the critical damages to buildings.
Wind-induced response analysis of a wind turbine tower including the blade-tower coupling effect
Xiao-bo CHEN, Jing LI, Jian-yun CHEN
Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2009, 10(11): 1573-1580.   https://doi.org/10.1631/jzus.A0820750
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To analyze wind-induced response characteristics of a wind turbine tower more accurately, the blade-tower coupling effect was investigated. The mean wind velocity of the rotating blades and tower was simulated according to wind shear effects, and the fluctuating wind velocity time series of the wind turbine were simulated by a harmony superposition method. A dynamic finite element method (FEM) was used to calculate the wind-induced response of the blades and tower. Wind-induced responses of the tower were calculated in two cases (one included the blade-tower coupling effect, and the other only added the mass of blades and the hub at the top of the tower), and then the maximal displacements at the top of the tower of the tow cases were compared with each other. As a result of the influence of the blade-tower coupling effect and the total base shear of the blades, the maximal displacement of the first case increased nearly by 300% compared to the second case. To obtain more precise analysis, the blade-tower coupling effect and the total base shear of the blades should be considered simultaneously in the design of wind turbine towers.
Effects of overburden, rock strength and pillar width on the safety of a three-parallel-hole tunnel
Shong-loong CHEN, Guo-wei LI, Meen-wah GUI
Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2009, 10(11): 1581-1588.   https://doi.org/10.1631/jzus.A0920040
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During the excavation of three-parallel-hole tunnel, the tunnel might collapse due to over-stress as a result of inadequate rock pillar width. Treating the rock overburden depth, rock strength, and rock pillar width as variables, a series of 3D numerical analysis was carried out to examine the effect of each variable on the safety of the tunnel, in particular the rock pillar. A stress strength ratio (SSR) was used to define whether the safety of the rock pillar was exceeded. A simple design chart for the case of three-parallel-hole tunnel, which took into account the influence of overburden depth, rock pillar width, and rock strength, was also proposed for used in the preliminary design stage.
Experimental and thermal stress investigation on side wall deformation at the pendent convective pass in a utility boiler
Li-ping PANG, Bao-min SUN, Tong LIU
Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2009, 10(11): 1589-1594.   https://doi.org/10.1631/jzus.A0820763
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An experimental investigation is performed on side wall deformation at the pendant convective pass (PCP) in a 300 MW and a 600 MW utility boiler. The temperature distributions are measured on the side wall areas of the water-cooled wall, the PCP and the horizontal convective pass (HCP) in the two utility boilers. These experiments show that there are great temperature differences in the side wall areas during the startup process in both utility boilers. These temperature differences can reach 80~150 (C with the side wall temperature in the PCP area higher than those in the water-cooled wall and the HCP. The highest temperature in the PCP is close to the flue gas side temperature at the same position in the horizontal flue gas pass. Thermal stress analyses are conducted in the side wall areas in the water-cooled wall, the PCP and the HCP with the software ANSYS. The results show that, at great temperature differences, the PCP side wall undergoes negative thermal stresses that exceed the yield strength causing deformation in the PCP side wall.
Development of a linear compressor for two-stage pulse tube cryocoolers
Peng-da YAN, Wei-li GAO, Guo-bang CHEN
Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2009, 10(11): 1595-1600.   https://doi.org/10.1631/jzus.A0820742
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A valveless linear compressor was built up to drive a self-made two-stage pulse tube cryocooler. With a designed maximum swept volume of 60 cm3, the compressor can provide the cryocooler with a pressure volume (PV) power of 400 W. Preliminary measurements of the compressor indicated that both an efficiency of 35%~55% and a pressure ratio of 1.3~1.4 could be obtained. The two-stage pulse tube cryocooler driven by this compressor achieved the lowest temperature of 14.2 K.
A novel restricted-flow etching method for glass
Hai-bo XIE, Yi ZHENG, Yu-run FAN, Xin FU, Hua-yong YANG
Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2009, 10(11): 1601-1608.   https://doi.org/10.1631/jzus.A0820818
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This paper presents a novel micro fabrication method based on the laminar characteristics of micro-scale flows. Therein the separator and etchant are alternatively arranged in micro channels to form multiple laminar streams, and the etchant is located at the site where the reaction is supposed to occur. This new micro fabrication process can be used for the high aspect ratio etching inside a microchannel on glass substrates. Furthermore, the topography of microstructure patterned by this method can be controlled by changing the flow parameters of the separator and etchant. Experiments on the effects of flow parameters on the aspect ratio, side wall profile and etching rate were carried out on a glass substrate. The effect of flow rates on the etching rate and the micro topography was analyzed. In addition, experiments with dynamical changes of the flow rate ratio of the separator and etchant showed that the verticality of the side walls of microstructures can be significantly improved. The restricted flowing etching technique not only abates the isotropic effect in the traditional wet etching but also significantly reduces the dependence on expensive photolithographic equipment.
Aerospace Science and Technology
An approach for shape optimization of stratosphere airships based on multidisciplinary design optimization
Quan-bao WANG, Ji-an CHEN, Gong-yi FU, Deng-ping DUAN
Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2009, 10(11): 1609-1616.   https://doi.org/10.1631/jzus.A0820814
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Airship shape is crucial to the design of stratosphere airships. In this paper, multidisciplinary design optimization (MDO) technology is introduced into the design of airship shape. We devise a composite objective function, based on this technology, which takes account of various factors which influence airship performance, including aerodynamics, structures, energy and weight to determine the optimal airship shape. A shape generation algorithm is proposed and appropriate mathematical models are constructed. Simulation results show that the optimized shape gives an improvement in the value of the composite objective function compared with a reference shape.
Attitude stabilization of a pico-satellite by momentum wheel and magnetic coils
Tao MENG, Hao WANG, Zhong-he JIN, Ke HAN
Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2009, 10(11): 1617-1623.   https://doi.org/10.1631/jzus.A0820425
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The three-axis active attitude control method with a momentum wheel and magnetic coils for a pico-satellite is considered. The designed satellite is a 2.5 kg class satellite stabilized to nadir pointing. The momentum wheel performs a pitch-axis momentum bias, nominally spinning at a particular rate. Three magnetic coils are mounted perpendicularly along the body axis for precise attitude control through the switch control mechanism. Momentum wheel start up control, damping control and attitude acquisition control are considered. Simulation results show that the proposed combined control laws for the pico-satellite is reliable and has an appropriate accuracy under different separation conditions. The proposed strategy to start up the wheel after separation from the launch vehicle shows that its pitch momentum wheel can start up successfully to its nominal speed from rest, and the attitude convergence can be completed within several orbits, depending on separation conditions.
A novel posture alignment system for aircraft wing assembly
Bin ZHANG, Bao-guo YAO, Ying-lin KE
Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2009, 10(11): 1624-1630.   https://doi.org/10.1631/jzus.A0820777
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A novel 6-degree of freedom (DOF) posture alignment system, based on 3-DOF positioners, is presented for the assembly of aircraft wings. Each positioner is connected with the wing through a rotational and adsorptive half-ball shaped end-effector, and the positioners together with the wing are considered as a 3-PPPS (P denotes a prismatic joint and S denotes a spherical joint) redundantly actuated parallel mechanism. The kinematic model of this system is established and a trajectory planning method is introduced. A complete analysis of inverse dynamics is carried out with the Newton-Euler algorithm, which is used to find the desired actuating torque in the design and path planning phase. Simulation analysis of the displacement and actuating torque of each joint of the positioners based on inverse kinematics and dynamics is conducted, and the results show that the system is feasible for the posture alignment of aircraft wings.
Chemical and Energy Engineering
Hydrogen transfer reduction of ketones using formic acid as a hydrogen donor under hydrothermal conditions
Zheng SHEN, Fang-ming JIN, Ya-lei ZHANG, Bing WU, Jiang-lin CAO
Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2009, 10(11): 1631-1635.   https://doi.org/10.1631/jzus.A0920097
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The hydrothermal experiments with ketones and formic acid showed that the hydrogen transfer reduction of ketones can be conducted using formic acid as a hydride donor in the presence of NaOH at 300 °C. The yield of alcohols was considerably higher at a much lower ratio of hydrogen source to ketones than the traditional Meerwein-Ponndorf-Verley (MPV) reduction, reaching 60% for isopropanol from acetone and 70% for lactic acid from pyruvic acid. Water molecules may act as a catalyst in the hydrogen transfer reduction of ketones under hydrothermal conditions.
Molecular simulations of methane, ethane and propane adsorption on TON
Cheng PENG, Zhi LI, Xiao-min SUN
Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2009, 10(11): 1636-1641.   https://doi.org/10.1631/jzus.A0920060
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The aim of this study was to understand and characterize the adsorption of small alkanes, namely methane, ethane and propane, in zeolite TON through detailed Monte Carlo simulations. The isotherms of pure components were calculated and showed good agreement with experimental data. The adsorption positions, adsorption energy of pure components and isotherms of mixtures were also simulated and the results are discussed.
A novel application of the SAWD-Sabatier-SPE integrated system for CO2 removal and O2 regeneration in submarine cabins during prolonged voyages
Zhi HUANG, Zhao-bo CHEN, Nan-qi REN, Dong-xue HU, Dong-huan ZHENG, Zhen-peng ZHANG
Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2009, 10(11): 1642-1650.   https://doi.org/10.1631/jzus.A0920017
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To improve the working and living environment of submarine crews, an integrated system of CO2 removal and O2 regeneration was designed to work under experimental conditions for 50 people in a submarine cabin during prolonged voyages. The integrated system comprises a solid amine water desorption (SAWD) unit for CO2 collection and concentration, a Sabatier reactor for CO2 reduction and a solid polymer electrolyte (SPE) unit for O2 regeneration by electrolysis. The performances of the SAWD-Sabatier-SPE integrated system were investigated. The experimental results from the SAWD unit showed that the average CO2 concentration in the CO2 storage tank was more than 96% and the outlet CO2 concentration was nearly zero in the first 45 min, and less than 1/10 of inlet CO2 after 60 min when input CO2 was 0.5% (1000 L). About 950 L of CO2 was recovered with a recovery rate of 92%~97%. The output CO2 concentration was less than 0.2%, which showed that the adsorption-desorption performance of this unit was excellent. In the CO2 reduction unit we investigated mainly the start-up and reaction performance of the Sabatier reactor. The start-up time of the Sabatier reactor was 6, 8 and 10 min when the start-up temperature was 187.3, 179.5 and 168 °C, respectively. The product water was colorless, transparent, and had a pH of 6.9~7.5, and an electrical conductivity of 80 µs/cm. The sum of the concentration of metal ions (Ru3+, Al3+, Pb2+) was 0.028% and that of nonmetal ions (Cl, SO42−) was 0.05%. In the O2 regeneration unit, the O2 generation rate was 0.48 m3/d and the quantity was 2400 L, sufficient to meet the submariners’ basic oxygen demands. These results may be useful as a basis for establishing CO2-level limits and O2 regeneration systems in submarines or similar enclosed compartments during prolonged voyages.
Preparation of nano-TiO2 photocatalysts and their decomposition activity in phenol-contaminated water
Xiao-yuan JIANG, Feng DU, Chun-xia GUO, Qiong YANG, Xiao-ming ZHENG
Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2009, 10(11): 1651-1659.   https://doi.org/10.1631/jzus.A0820687
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TiO2 was prepared by the hydrolyzation method in (NH4)2SO4-modified TiCl4 solution, and TiO2 photocatalysts were obtained by accelerating the precipitation of TiO2 powder in a high-temperature water bath. The photocatalysts were characterized by Brunauer-Emmett-Teller (BET), X-ray diffraction (XRD), Raman spectrum and UV-Vis (Ultraviolet-Visible) spectrometry techniques, and the photocatalytic activity in phenol-contaminated water was investigated. The results showed that photocatalysts calcined at 400 °C had a specific surface area of 138.2 m2/g and an average particle size of 9 nm, and a significant increase in thermal stability of anatase phase. At the calcination temperature of 700 °C, the crystal form of TiO2 started to change into rutile (anatase: 97%, rutile: 3%). The activity of TiO2 photocatalysts prepared with (NH4)2SO4-modified TiCl4 solution was markedly stronger than that without (NH4)2SO4-modified TiCl4 solution. Maximal photocatalytic activity was observed at the mole ratio of Ti:(NH4)2SO4=1:2, the water-bath temperature of 90 °C and the calcination temperature of 700 °C.
Experimental and model comparisons of H2O2 assisted UV photodegradation of Microcystin-LR in simulated drinking water
Lei LI, Nai-yun GAO, Yang DENG, Juan-juan YAO, Ke-jia ZHANG, Hai-jun LI, Di-di YIN, Hua-se OU, Jian-wei GUO
Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2009, 10(11): 1660-1669.   https://doi.org/10.1631/jzus.A0820642
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The degradation of Microcystin-LR (MC-LR) in water by hydrogen peroxide assisted ultraviolet (UV/H2O2) process was investigated in this paper. The UV/H2O2 process appeared to be effective in removal of the MC-LR. MC-LR decomposition was primarily ascribed to production of strong and nonselective oxidant-hydroxyl radicals within the system. The intensity of UV radiation, initial concentration of MC-LR, MC-LR purity, dosages of H2O2, the initial solution pH, and anions present in water, to some extent, influenced the degradation rate of MC-LR. A modified pseudo-first-order kinetic model was developed to predict the removal efficiency under different experimental conditions.
Emission and drying kinetics of paper mill sludge during contact drying process
Wen-yi DENG, Xiao-dong LI, Jian-hua YAN, Fei WANG, Sheng-yong LU, Yong CHI, Ke-fa CEN
Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2009, 10(11): 1670-1677.   https://doi.org/10.1631/jzus.A0820648
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The emission and contact drying kinetics of the paper mill sludge (PMS) were studied through experiments carried out in a paddle dryer. To get a better understanding of its drying mechanism, a penetration model developed by Tsotsas and Schlünder (1986) was used to simulate the drying kinetics of the PMS. The result indicated that this kinetics could be divided into three phases: pasty, lumpy and granular phases, and could be successfully simulated by the penetration model as the related sludge parameters were integrated into the model. The emission rate curves of the volatile compounds (VCs) were interrelated to the drying rate curve of the PMS, especially for volatile fatty acids (VFAs) and ammonia in this study.
Experimental investigation of an adjustable ejector for CO2 heat pump water heaters
Guang-ming CHEN, Li-xia LIANG, Li-ming TANG, Xiao-xiao XU, Zhi-jiang ZHU, Qi CHEN
Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2009, 10(11): 1678-1682.   https://doi.org/10.1631/jzus.A0920116
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An adjustable ejector expansion device for a CO2 heat pump water heater (HPWP) is proposed to improve the system performance. It has been designed to investigate experimentally the effects of the motive nozzle throat area of the ejector, entrained flow pressure, back pressure and primary flow pressure on the entrainment ratio. Experiments based on different motive nozzle throat areas were conducted and the results of the prototype ejector using CO2 as working fluid are presented. The results show that an adjustable ejector can achieve high performance and work well in a wide range of working conditions.
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