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Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering)  2006, Vol. 7 Issue (12): 17-    DOI: 10.1631/jzus.2006.A2073
    
Research on control method for machining non-cylinder pin hole of piston
WU Yi-jie, LENG Hong-bin, ZHAO Zhang-rong, CHEN Jun-hua
Institute of Modern Manufacture Engineering, Zhejiang University, Hangzhou 310027, China; Ningbo Institute of Technology, Zhejiang University, Ningbo 315010, China
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Abstract  The control method for machining non-cylinder pin hole of piston was studied systematically. A new method was presented by embedding giant magnetostrictive material (GMM) into the tool bar proper position. The model is established to characterize the relation between control current of coil and deformation of tool rod. A series of tests on deformation of giant magnetostrictive tool bar were done and the results validated the feasibility of the principle. The methods of measuring magnetostrictive coefficient of rare earth GMM were analyzed. The measuring device with the bias field and prestress was designed. A series of experiments were done to test magnetostrictive coefficient. Experimental results supplied accurate characteristic parameter for designing application device of GMM. The constitution of the developed control system made up of displacement detection and temperature detection for thermal deformation compensation was also introduced. The developed machine tool for boring the non-cylinder pin hole of piston has the micron order accuracy. This control method can be applied to other areas for machining precision or complex parts.

Key wordsGiant magnetostrictive material (GMM)      Piston      Non-cylinder pin hole      Control method     
Received: 20 February 2006     
CLC:  O343.2  
Cite this article:

WU Yi-jie, LENG Hong-bin, ZHAO Zhang-rong, CHEN Jun-hua. Research on control method for machining non-cylinder pin hole of piston. Journal of Zhejiang University-SCIENCE A (Applied Physics & Engineering), 2006, 7(12): 17-.

URL:

http://www.zjujournals.com/xueshu/zjus-a/10.1631/jzus.2006.A2073     OR     http://www.zjujournals.com/xueshu/zjus-a/Y2006/V7/I12/17

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