Please wait a minute...
J4  2013, Vol. 47 Issue (10): 1863-1870    DOI: 10.3785/j.issn.1008-973X.2013.10.024
电气与机械工程     
精密数控机床主轴系统多物理场耦合热态特性
邓小雷1,2, 傅建中1, 贺永1, 陈子辰1
1. 浙江大学 机械工程学系 浙江省先进制造技术重点实验室,浙江 杭州 310027| 2. 衢州学院 机械工程学院,浙江 衢州 324000
Multi-field coupling thermal characteristics analysis for spindle system of precision CNC machine tool
DENG Xiao-lei1,2, FU Jian-zhong1, HE Yong1, CHEN Zi-chen1
1. Zhejiang Province Key Laboratory of Advanced Manufacturing Technology, Department of Mechanical Engineering, Zhejiang University, Hangzhou 310027, China; 2. College of Mechanical Engineering, Quzhou University,Quzhou 324000, China
 全文: PDF  HTML
摘要:

在综合分析数控机床主轴系统的边界条件的基础上,建立三维多物理场耦合流场-温度-结构场的稳态和瞬态热态特性分析模型,采用有限元分析法(FEM)进行仿真模拟.该模型考虑主轴系统各零部件的实际尺寸、零部件不同面的不同放置情况、外界空气在不同流动情况与不同定性温度下对分析结果的影响,考虑主轴系统在外加非圆截面弯管冷却液影响下的温度场分析情况.以某精密数控双磨头磨床主轴系统为例进行分析与实验验证.结果表明,提出的主轴系统多物理场耦合热态特性分析的模型与方法可以快速、有效以及较准确地获得主轴系统的热态特性.

Abstract:

A three-dimensional multi-physical coupling model of thermal characteristics which concluded fluid-temperature-structure field’s steady state and transient state analysis model was established based on the comprehensive analysis for boundary conditions of CNC machine tool’s spindle system. The model was simulated by employing finite element model (FEM). The model considered many factors, including the spindle system’s component parameters, the different faces of components in different place, the influence of ambient air in different flow conditions, and the influence of different qualitative temperature to the analysis result. The influence of the spindle system with cooling lubricant in non-circle-section curved channel to temperature field analysis was considered. A spindle system of one precision double-grinding-head CNC grinder under the influence of multi physical field was taken as an example. Results show that the model and method of spindle system multi-physical coupling thermal characteristic analysis can obtain spindle system thermal characteristics quickly, effectively and accurately.

 

出版日期: 2013-10-01
:  TH 16  
基金资助:

 国家自然科学基金资助项目(51175461)|浙江省重点科技创新团队资助项目(2009R50008);衢州市科技资助项目(20121044).

通讯作者: 傅建中,男,教授.     E-mail: fjz@zju.edu.cn
作者简介: 邓小雷(1981—),男,讲师,博士生,从事数控技术与装备自动化技术的研究.E-mail:dxl@zju.edu.cn
服务  
把本文推荐给朋友
加入引用管理器
E-mail Alert
RSS
作者相关文章  

引用本文:

邓小雷, 傅建中, 贺永, 陈子辰. 精密数控机床主轴系统多物理场耦合热态特性[J]. J4, 2013, 47(10): 1863-1870.

DENG Xiao-lei, FU Jian-zhong, HE Yong, CHEN Zi-chen. Multi-field coupling thermal characteristics analysis for spindle system of precision CNC machine tool. J4, 2013, 47(10): 1863-1870.

链接本文:

http://www.zjujournals.com/eng/CN/10.3785/j.issn.1008-973X.2013.10.024        http://www.zjujournals.com/eng/CN/Y2013/V47/I10/1863

[1] BRYAN J. International status of thermal error research [J]. Annals of the CIRP, 1990, 39(2): 645-656.

[2] MEKID S. Introduction to precision machine design and error assessment [M]. USA: CRC Press Taylor and Francis Group, 2009.

[3] HOLKUP T, CAO H, KOLAR P, et al. Thermo-mechanical model of spindles [J]. CIRP Annals: Manufacturing Technology, 2010, 59(1): 365-368.

[4] JEDRZEJEWSKI J, KOWAL Z, KWANY W, et al. Hybrid model of high speed machining center headstock [J]. CIRP Annals: Manufacturing Technology, 2004, 53(1): 285-288.

[5] 王延忠,闫涵,周元子,等. 龙门加工中心主轴系统热态特性分析[J]. 机床与液压,2008,36 (5): 16-18.

WANG Yan-zhong, YAN Han, ZHOU Yuan-zi, et al. Analysis of thermal properties for a gantry type machine center spindle system [J].Machine Tool and Hydraulics, 2008, 36(5):16-18.

[6] 陈兆年,陈子辰.机床热态特性学基础[M]. 北京:机械工业出版社,1989: 10-29.

[7] 刘昌华,骆光进,何为,等. 基于热网络的某主轴系统稳态热分析[J]. 中国机械工程,2010, 21(6): 631-635.

LIU Chang-hua, LUO Guang-jin, HE Wei, et al. Steady state analysis of a spindle system based on thermal network [J]. Chinese Journal of Mechanical Engineering, 2010, 21(6): 631-635.

[8] HARRIS T A, KOTZALAS M N. Essential concepts of bearing technology [M]. American: CRC, 2007.

[9] 赵镇南. 传热学[M]. 北京:高等教育出版社,2008.

[10] 蒋兴奇,马家驹,赵联春. 高速精密角接触轴承热分析[J]. 轴承,2000,8: 1-4.

JIANG Xing-qi, MA Jia-ju, ZHAO Lian-chun. The thermal analysis of the high speed angular contact ball bearing [J]. Bearing, 2000, 8: 1-4.


[11] 李维特,黄保海,毕仲波. 热应力理论分析及应用[M]. 北京:中国电力出版社,2004.

[12] HU Z, ZHU L H, WANG B Y, et al. Computer simulation of the deep extrusion of a thin-walled cup using the thermo-mechanically coupled elasto-plastic FEM [J]. Journal of Materials Processing Technology, 2000, 102: 128-137.

[13] 张松林. 最新轴承手册[M].北京:电子工业出版社,2007.

[14] 李春胜,黄德彬.机械工程材料手册[M].北京:电子工业出版社,2007.

[1] 吴红兵, 贾志欣, 刘刚, 毕运波, 董辉跃.
航空钛合金高速切削有限元建模
[J]. J4, 2010, 44(5): 982-987.